HL incident on 2015-06-22 — TX

Operator
Nustar Logistics, L.p.
Cause
Corrosion Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$271,645
Incident datetime
2015-06-22 18:55
Report number
Location
TX
Narrative
During the morning of june 22, 2015, a downward trend in pipeline pressure was discovered, based off pressure sensors at locations on the pipeline system. The 40p houston lpg pipeline was previously shut in. Emergency response crews began isolating mainline valves and checking immediate response areas within the affected segment. During a surface patrol, a release was discovered in a rural area of matagorda county. Repairs were made by installing a repair sleeve. Update: the cause of the leak was external through-wall selective seam weld corrosion.
Detailed record list
Report Received Date
2015-07-21 00:00:00
Iyear
2015
Report Number
20150264
Supplemental Number
21431
Report Type
Supplemental Final
Operator Id
Name
Nustar Logistics, L.p.
Operator Street Address
8111 Westchester Drive
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Local Datetime
2015-06-18 08:09:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
315
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Operator Employee
Incident Identified Datetime
2015-06-22 18:55:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Blocked In
On Site Datetime
2015-06-22 18:55:00
Nrc Rpt Datetime
2015-06-22 19:45:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
40p Houston Lpg Pipeline
Segment Name
Damon To Danevang
Onshore State Abbreviation
Tx
Onshore Postal Code
77482
Onshore City Name
Not Within A Municipality
Onshore County Name
Matagorda
Designated Location
Survey Station No.
Designated Name
483737
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
42
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12.75
Pipe Wall Thickness
0.203
Pipe Smys
46000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1966
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
6383
Est Cost Prop Damage
271645
Est Cost Emergency
153556
Est Cost Environmental
0
Est Cost Other
7392
Est Cost Other Details
Estimated Other Costs Include Metallurgical Analysis/failure Investigation
Prpty
438976
Accident Psig
708
Mop Psig
1050
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
94338
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Control room activities did not contribute to the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
General Corrosion
Selective Seam Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
Unknown
Shielding Evident
Unknown
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2015
Close Interval Survey Year
2006
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2012
Circ Wave Recent Year
2012
Geometry Recent Year
2012
Other Recent Year
2012
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2013
Hydrtst Most Rcnt Pressure
1371
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
R****** P****
Preparer Title
Lead Pipeline Safety Specialist
Preparer Email
R************@n***********.com
Preparer Telephone
361-249-9417
Preparer Fax
361-210-7117
Prepared Date
2016-06-09 00:00:00
Authorizer Name
W** G***
Authorizer Telephone
361-249-9402
Authorizer Title
Vice President And General Manager
Authorizer Email
W*******@n***********.com
Narrative
During the morning of june 22, 2015, a downward trend in pipeline pressure was discovered, based off pressure sensors at locations on the pipeline system. The 40p houston lpg pipeline was previously shut in. Emergency response crews began isolating mainline valves and checking immediate response areas within the affected segment. During a surface patrol, a release was discovered in a rural area of matagorda county. Repairs were made by installing a repair sleeve. Update: the cause of the leak was external through-wall selective seam weld corrosion.
Report Received Date 2015-07-21 00:00:00
Iyear 2015
Report Number 20150264
Supplemental Number 21431
Report Type Supplemental Final
Operator Id 31454 PHMSA Enforcement
Name Nustar Logistics, L.p.
Operator Street Address 8111 Westchester Drive
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Local Datetime 2015-06-18 08:09:00
Location Latitude 29.1425929 Google Maps OpenStreetMap
Location Longitude -95.9728079 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 315
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Operator Employee
Incident Identified Datetime 2015-06-22 18:55:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Blocked In
On Site Datetime 2015-06-22 18:55:00
Nrc Rpt Datetime 2015-06-22 19:45:00
Nrc Rpt Num 1120621 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name 40p Houston Lpg Pipeline
Segment Name Damon To Danevang
Onshore State Abbreviation Tx
Onshore Postal Code 77482
Onshore City Name Not Within A Municipality
Onshore County Name Matagorda
Designated Location Survey Station No.
Designated Name 483737
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 42
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12.75
Pipe Wall Thickness 0.203
Pipe Smys 46000
Pipe Specification Api 5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1966
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 6383
Est Cost Prop Damage 271645
Est Cost Emergency 153556
Est Cost Environmental 0
Est Cost Other 7392
Est Cost Other Details Estimated Other Costs Include Metallurgical Analysis/failure Investigation
Prpty 438976
Accident Psig 708
Mop Psig 1050
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 94338
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Control room activities did not contribute to the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results General Corrosion
Selective Seam Corrosion Ind Yes
Field Exam Basis Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year Unknown
Shielding Evident Unknown
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2015
Close Interval Survey Year 2006
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2012
Circ Wave Recent Year 2012
Geometry Recent Year 2012
Other Recent Year 2012
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2013
Hydrtst Most Rcnt Pressure 1371
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name R****** P****
Preparer Title Lead Pipeline Safety Specialist
Preparer Email R************@n***********.com
Preparer Telephone 361-249-9417
Preparer Fax 361-210-7117
Prepared Date 2016-06-09 00:00:00
Authorizer Name W** G***
Authorizer Telephone 361-249-9402
Authorizer Title Vice President And General Manager
Authorizer Email W*******@n***********.com
Narrative During the morning of june 22, 2015, a downward trend in pipeline pressure was discovered, based off pressure sensors at locations on the pipeline system. The 40p houston lpg pipeline was previously shut in. Emergency response crews began isolating mainline valves and checking immediate response areas within the affected segment. During a surface patrol, a release was discovered in a rural area of matagorda county. Repairs were made by installing a repair sleeve. Update: the cause of the leak was external through-wall selective seam weld corrosion.

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