HL incident on 2015-06-23 — GA

Operator
Colonial Pipeline Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$60,000
Incident datetime
2015-06-23 07:58
Report number
Location
GA
Narrative
On june 23, 2015 at 07:58 est an operator performing a station check discovered a stain on the ground (gravel). The stain was reported to the lead technician. Maintenance immediately dug soil and found gasoline had leaked. The operations manager was called and njdep was notified at 8:03 est. The mainline was shut down around 8:15 est. The site was excavated down to the 30" flange where a small amount of gasoline was detected leaking from the gasket. At this point the nrc was notified at 13:43 est. The gasket was removed and replaced. Final cleanup of site was completed on june 23, 2015. Incident analysis of the event on 7/9/2015 determined that the basic causes of the gasket failure were: 1) improper gasket alignment - the gasket was not properly seated upon installation. 2) inadequate bolt torqueing -no torque procedure during original construction. All bolts were checked (clicked) at the required 100% value. Specification were updated to include guidance on proper inspection and installation.
Detailed record list
Report Received Date
2015-07-17 00:00:00
Iyear
2015
Report Number
20150261
Supplemental Number
21332
Report Type
Supplemental Final
Operator Id
Name
Colonial Pipeline Co
Operator Street Address
1000 Lake St.
Operator City Name
Alpharetta
Operator State Abbreviation
GA
Operator Postal Code
30009
Local Datetime
2015-06-23 07:58:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
0.1
Recovered Bbls
0.1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-06-23 07:58:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2015-06-23 08:15:00
Restart Datetime
2015-06-24 18:15:00
On Site Datetime
2015-06-23 07:58:00
Nrc Rpt Datetime
2015-06-23 13:43:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Linden Junction
Segment Name
Line 03
Onshore State Abbreviation
Nj
Onshore Postal Code
07001
Onshore City Name
Avenel
Onshore County Name
Middlesex County
Designated Location
Survey Station No.
Designated Name
Loc 1340
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Flange Assembly
Installation Year
1964
Material Involved
Material Other Than Carbon Steel
Material Details
Fiber Gasket
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
10
Est Cost Prop Damage
60000
Est Cost Emergency
0
Est Cost Environmental
8000
Est Cost Other
0
Prpty
68010
Accident Psig
20
Mop Psig
150
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The flange did not leak as a result of the operator/controller actions
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Gasket
Additional Installation Ind
Yes
Ief Addl Misalignment Ind
Yes
Preparer Name
A**** S****
Preparer Title
Compliance Coordinator
Preparer Email
A******@c******.com
Preparer Telephone
410 970 2157
Preparer Fax
770 754 8036
Prepared Date
2016-04-22 00:00:00
Authorizer Name
D*** L*****
Authorizer Telephone
678 762 2872
Authorizer Title
Manager Phmsa Regulatory Compliance
Authorizer Email
D******@c******.com
Narrative
On june 23, 2015 at 07:58 est an operator performing a station check discovered a stain on the ground (gravel). The stain was reported to the lead technician. Maintenance immediately dug soil and found gasoline had leaked. The operations manager was called and njdep was notified at 8:03 est. The mainline was shut down around 8:15 est. The site was excavated down to the 30" flange where a small amount of gasoline was detected leaking from the gasket. At this point the nrc was notified at 13:43 est. The gasket was removed and replaced. Final cleanup of site was completed on june 23, 2015. Incident analysis of the event on 7/9/2015 determined that the basic causes of the gasket failure were: 1) improper gasket alignment - the gasket was not properly seated upon installation. 2) inadequate bolt torqueing -no torque procedure during original construction. All bolts were checked (clicked) at the required 100% value. Specification were updated to include guidance on proper inspection and installation.
Report Received Date 2015-07-17 00:00:00
Iyear 2015
Report Number 20150261
Supplemental Number 21332
Report Type Supplemental Final
Operator Id 2552 PHMSA Enforcement
Name Colonial Pipeline Co
Operator Street Address 1000 Lake St.
Operator City Name Alpharetta
Operator State Abbreviation GA
Operator Postal Code 30009
Local Datetime 2015-06-23 07:58:00
Location Latitude 40.57667 Google Maps OpenStreetMap
Location Longitude -74.25472 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 0.1
Recovered Bbls 0.1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-06-23 07:58:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2015-06-23 08:15:00
Restart Datetime 2015-06-24 18:15:00
On Site Datetime 2015-06-23 07:58:00
Nrc Rpt Datetime 2015-06-23 13:43:00
Nrc Rpt Num 1120687 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Linden Junction
Segment Name Line 03
Onshore State Abbreviation Nj
Onshore Postal Code 07001
Onshore City Name Avenel
Onshore County Name Middlesex County
Designated Location Survey Station No.
Designated Name Loc 1340
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Flange Assembly
Installation Year 1964
Material Involved Material Other Than Carbon Steel
Material Details Fiber Gasket
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 10
Est Cost Prop Damage 60000
Est Cost Emergency 0
Est Cost Environmental 8000
Est Cost Other 0
Prpty 68010
Accident Psig 20
Mop Psig 150
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The flange did not leak as a result of the operator/controller actions
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Gasket
Additional Installation Ind Yes
Ief Addl Misalignment Ind Yes
Preparer Name A**** S****
Preparer Title Compliance Coordinator
Preparer Email A******@c******.com
Preparer Telephone 410 970 2157
Preparer Fax 770 754 8036
Prepared Date 2016-04-22 00:00:00
Authorizer Name D*** L*****
Authorizer Telephone 678 762 2872
Authorizer Title Manager Phmsa Regulatory Compliance
Authorizer Email D******@c******.com
Narrative On june 23, 2015 at 07:58 est an operator performing a station check discovered a stain on the ground (gravel). The stain was reported to the lead technician. Maintenance immediately dug soil and found gasoline had leaked. The operations manager was called and njdep was notified at 8:03 est. The mainline was shut down around 8:15 est. The site was excavated down to the 30" flange where a small amount of gasoline was detected leaking from the gasket. At this point the nrc was notified at 13:43 est. The gasket was removed and replaced. Final cleanup of site was completed on june 23, 2015. Incident analysis of the event on 7/9/2015 determined that the basic causes of the gasket failure were: 1) improper gasket alignment - the gasket was not properly seated upon installation. 2) inadequate bolt torqueing -no torque procedure during original construction. All bolts were checked (clicked) at the required 100% value. Specification were updated to include guidance on proper inspection and installation.

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