HL incident on 2015-05-19 — TX

Operator
Plains Pipeline, L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$9,868,173
Incident datetime
2015-05-19 13:27
Report number
Location
TX
Narrative
Crude oil was released from a 24-inch pipeline, located along highway 101 in santa barbara county, california. The released crude reached a culvert which leads to the pacific ocean and, as a result, impacted the shoreline and ocean water. The cause of the release is currently under investigation. The pipe has been excavated. The affected portion of pipe was securely packaged to preserve its condition and has been transported to a secure, independent facility for an independent third-party analysis and investigation. A supplemental report will be submitted upon receipt of the third party, metallurgical analysis. In the meantime, plains personnel are actively engaged in cleanup and environmental remediation efforts. Part a. Question 7. - 14:56 is the time operator notified the national response center (nrc). The nrc was first notified at 12:43 by an unrelated third party. Part a. Question 9. - answer is a best-estimate as of 6/17/2015. Part a. Question 11.- response reflects current estimate as of 6/17/2015. The volume of recovered commodity will be revised upward in the supplemental report as more information becomes available. Part a. Question 17. -the number of people evacuated from local state park campsites is currently undetermined as no estimates are included in the initial first responder reports we have received. We are investigating this further and will revise the supplemental report as more information becomes available. Part d. Question 8. - answer reflects estimated costs incurred through 6/16/2015. Supplemental narratives: part a, number 11 and part d, number 8 have also been updated to reflect new information as of 7/10/2015. As of 8/4/15 the current estimated release volume remains approx. 2,400 bbls. Preliminary data from the purge activity estimates the release could be potentially 3,400 bbls. While plains believes the volume estimate listed in part a, question 9 best represents the potential discharge volume, we are working with an outside expert to reconcile the differences and will provide additional updates as appropriate. As of 11/24/2015, based on the work performed by our independent third party consultant (I.E. The 'outside expert' mentioned above), our best estimate of the spill volume is 2,934 barrels. The results of the metallurgical analysis of the pipeline segment indicate that the failure occurred at an area of wall thinning from external corrosion that ultimately failed by ductile overload under the imposed operating pressure. The morphology of the external corrosion observed on the pipe section is consistent with corrosion under insulation facilitated by wet-dry cycling. Line 901 remains shut down and subject to corrective action order cpf no. 5-2015-5011h and amendments. Updated costs for the repair and restart of this line remain unknown at this time. As of march 8, 2017, part d, number 5b has been updated from 500 bbls to 598 bbls. Following a detailed investigation into the volume of oil released, exponent, an independent consulting and engineering firm retained by plains, has calculated that 598 barrels of oil from this release reached the pacific ocean and adjoining shorelines. A supplemental report will be filed as necessary should any reported information materially change.
Detailed record list
Report Received Date
2015-06-17 00:00:00
Iyear
2015
Report Number
20150224
Supplemental Number
22161
Report Type
Supplemental Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2015-05-19 10:57:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
2934
Recovered Bbls
1100
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-05-19 13:27:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2015-05-19 11:30:00
Still Shutdown Ind
Yes
On Site Datetime
2015-05-19 13:27:00
Nrc Rpt Datetime
2015-05-19 14:56:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Check Valve
Num Pub Evacuated
1
Pipe Fac Name
Las Flores To Gaviota 24"
Segment Name
Line 901
Onshore State Abbreviation
Ca
Onshore Postal Code
93117
Onshore City Name
Goleta
Onshore County Name
Santa Barbara
Designated Location
Milepost/valve Station
Designated Name
4
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
56
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
24
Pipe Wall Thickness
0.344
Pipe Smys
65000
Pipe Specification
X-65
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Nippon Steel
Pipe Coating Type
Coal Tar
Installation Year
1990
Manufactured Year
1986
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Narrow Slit Opening.
Wildlife Impact Ind
Yes
Fish Aquatic Impact Ind
Yes
Birds Impact Ind
Yes
Terrestrial Impact Ind
Yes
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Vegetation Remed Ind
Yes
Wildlife Remed Ind
Yes
Water Contam Ind
Yes
Ocean Seawater Ind
Yes
Surface Contam Ind
Yes
Amount Released
598
Rel Water Name
Pacific Ocean.
Could Be Hca
Yes
Commodity Reached Hca
Yes
Commercially Nav Ind
Yes
Commercially Nav Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
144000
Est Cost Prop Damage
9868173
Est Cost Emergency
90701042
Est Cost Environmental
22421933
Est Cost Other
19796736
Est Cost Other Details
Goverment Agency Costs And Media Relations.
Prpty
142931884
Accident Psig
750
Mop Psig
1056
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
56752
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Invest Maint Ind
Yes
Invest Other Ind
Yes
Invest Other Ind Details
Investigation Identified That A Minor Procedure Was Not Followed. This Failure Was Not A Cause Of Or Contributing Factor To The Accident. Additional Training On This Procedure Has Been Provided.
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Other
Visual Exam Details
Corrosion Under Insulation.
Other Corrosion Ind
Yes
Corrosion Type Details
Corrosion Under Insulation.
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1990
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2015
Close Interval Survey Year
2015
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Axial Recent Year
2015
Geometry Recent Year
2015
Other Recent Year
2015
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
C******* C*****
Preparer Title
Compliance Specialist
Preparer Email
C*******@p****.com
Preparer Telephone
713-993-5080
Preparer Fax
713-646-4310
Prepared Date
2017-03-08 00:00:00
Authorizer Name
T*** E V*********
Authorizer Telephone
713-646-4614
Authorizer Title
Vp Of Environmental Health And Safety
Authorizer Email
T***********@p****.com
Narrative
Crude oil was released from a 24-inch pipeline, located along highway 101 in santa barbara county, california. The released crude reached a culvert which leads to the pacific ocean and, as a result, impacted the shoreline and ocean water. The cause of the release is currently under investigation. The pipe has been excavated. The affected portion of pipe was securely packaged to preserve its condition and has been transported to a secure, independent facility for an independent third-party analysis and investigation. A supplemental report will be submitted upon receipt of the third party, metallurgical analysis. In the meantime, plains personnel are actively engaged in cleanup and environmental remediation efforts. Part a. Question 7. - 14:56 is the time operator notified the national response center (nrc). The nrc was first notified at 12:43 by an unrelated third party. Part a. Question 9. - answer is a best-estimate as of 6/17/2015. Part a. Question 11.- response reflects current estimate as of 6/17/2015. The volume of recovered commodity will be revised upward in the supplemental report as more information becomes available. Part a. Question 17. -the number of people evacuated from local state park campsites is currently undetermined as no estimates are included in the initial first responder reports we have received. We are investigating this further and will revise the supplemental report as more information becomes available. Part d. Question 8. - answer reflects estimated costs incurred through 6/16/2015. Supplemental narratives: part a, number 11 and part d, number 8 have also been updated to reflect new information as of 7/10/2015. As of 8/4/15 the current estimated release volume remains approx. 2,400 bbls. Preliminary data from the purge activity estimates the release could be potentially 3,400 bbls. While plains believes the volume estimate listed in part a, question 9 best represents the potential discharge volume, we are working with an outside expert to reconcile the differences and will provide additional updates as appropriate. As of 11/24/2015, based on the work performed by our independent third party consultant (I.E. The 'outside expert' mentioned above), our best estimate of the spill volume is 2,934 barrels. The results of the metallurgical analysis of the pipeline segment indicate that the failure occurred at an area of wall thinning from external corrosion that ultimately failed by ductile overload under the imposed operating pressure. The morphology of the external corrosion observed on the pipe section is consistent with corrosion under insulation facilitated by wet-dry cycling. Line 901 remains shut down and subject to corrective action order cpf no. 5-2015-5011h and amendments. Updated costs for the repair and restart of this line remain unknown at this time. As of march 8, 2017, part d, number 5b has been updated from 500 bbls to 598 bbls. Following a detailed investigation into the volume of oil released, exponent, an independent consulting and engineering firm retained by plains, has calculated that 598 barrels of oil from this release reached the pacific ocean and adjoining shorelines. A supplemental report will be filed as necessary should any reported information materially change.
Report Received Date 2015-06-17 00:00:00
Iyear 2015
Report Number 20150224
Supplemental Number 22161
Report Type Supplemental Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2015-05-19 10:57:00
Location Latitude 34.462434 Google Maps OpenStreetMap
Location Longitude -120.086714 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 2934
Recovered Bbls 1100
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-05-19 13:27:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2015-05-19 11:30:00
Still Shutdown Ind Yes
On Site Datetime 2015-05-19 13:27:00
Nrc Rpt Datetime 2015-05-19 14:56:00
Nrc Rpt Num 1116972 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Check Valve
Num Pub Evacuated 1
Pipe Fac Name Las Flores To Gaviota 24"
Segment Name Line 901
Onshore State Abbreviation Ca
Onshore Postal Code 93117
Onshore City Name Goleta
Onshore County Name Santa Barbara
Designated Location Milepost/valve Station
Designated Name 4
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 56
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 24
Pipe Wall Thickness 0.344
Pipe Smys 65000
Pipe Specification X-65
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Nippon Steel
Pipe Coating Type Coal Tar
Installation Year 1990
Manufactured Year 1986
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Narrow Slit Opening.
Wildlife Impact Ind Yes
Fish Aquatic Impact Ind Yes
Birds Impact Ind Yes
Terrestrial Impact Ind Yes
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Vegetation Remed Ind Yes
Wildlife Remed Ind Yes
Water Contam Ind Yes
Ocean Seawater Ind Yes
Surface Contam Ind Yes
Amount Released 598
Rel Water Name Pacific Ocean.
Could Be Hca Yes
Commodity Reached Hca Yes
Commercially Nav Ind Yes
Commercially Nav Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 144000
Est Cost Prop Damage 9868173
Est Cost Emergency 90701042
Est Cost Environmental 22421933
Est Cost Other 19796736
Est Cost Other Details Goverment Agency Costs And Media Relations.
Prpty 142931884
Accident Psig 750
Mop Psig 1056
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 56752
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Invest Maint Ind Yes
Invest Other Ind Yes
Invest Other Ind Details Investigation Identified That A Minor Procedure Was Not Followed. This Failure Was Not A Cause Of Or Contributing Factor To The Accident. Additional Training On This Procedure Has Been Provided.
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Other
Visual Exam Details Corrosion Under Insulation.
Other Corrosion Ind Yes
Corrosion Type Details Corrosion Under Insulation.
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1990
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2015
Close Interval Survey Year 2015
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Axial Recent Year 2015
Geometry Recent Year 2015
Other Recent Year 2015
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name C******* C*****
Preparer Title Compliance Specialist
Preparer Email C*******@p****.com
Preparer Telephone 713-993-5080
Preparer Fax 713-646-4310
Prepared Date 2017-03-08 00:00:00
Authorizer Name T*** E V*********
Authorizer Telephone 713-646-4614
Authorizer Title Vp Of Environmental Health And Safety
Authorizer Email T***********@p****.com
Narrative Crude oil was released from a 24-inch pipeline, located along highway 101 in santa barbara county, california. The released crude reached a culvert which leads to the pacific ocean and, as a result, impacted the shoreline and ocean water. The cause of the release is currently under investigation. The pipe has been excavated. The affected portion of pipe was securely packaged to preserve its condition and has been transported to a secure, independent facility for an independent third-party analysis and investigation. A supplemental report will be submitted upon receipt of the third party, metallurgical analysis. In the meantime, plains personnel are actively engaged in cleanup and environmental remediation efforts. Part a. Question 7. - 14:56 is the time operator notified the national response center (nrc). The nrc was first notified at 12:43 by an unrelated third party. Part a. Question 9. - answer is a best-estimate as of 6/17/2015. Part a. Question 11.- response reflects current estimate as of 6/17/2015. The volume of recovered commodity will be revised upward in the supplemental report as more information becomes available. Part a. Question 17. -the number of people evacuated from local state park campsites is currently undetermined as no estimates are included in the initial first responder reports we have received. We are investigating this further and will revise the supplemental report as more information becomes available. Part d. Question 8. - answer reflects estimated costs incurred through 6/16/2015. Supplemental narratives: part a, number 11 and part d, number 8 have also been updated to reflect new information as of 7/10/2015. As of 8/4/15 the current estimated release volume remains approx. 2,400 bbls. Preliminary data from the purge activity estimates the release could be potentially 3,400 bbls. While plains believes the volume estimate listed in part a, question 9 best represents the potential discharge volume, we are working with an outside expert to reconcile the differences and will provide additional updates as appropriate. As of 11/24/2015, based on the work performed by our independent third party consultant (I.E. The 'outside expert' mentioned above), our best estimate of the spill volume is 2,934 barrels. The results of the metallurgical analysis of the pipeline segment indicate that the failure occurred at an area of wall thinning from external corrosion that ultimately failed by ductile overload under the imposed operating pressure. The morphology of the external corrosion observed on the pipe section is consistent with corrosion under insulation facilitated by wet-dry cycling. Line 901 remains shut down and subject to corrective action order cpf no. 5-2015-5011h and amendments. Updated costs for the repair and restart of this line remain unknown at this time. As of march 8, 2017, part d, number 5b has been updated from 500 bbls to 598 bbls. Following a detailed investigation into the volume of oil released, exponent, an independent consulting and engineering firm retained by plains, has calculated that 598 barrels of oil from this release reached the pacific ocean and adjoining shorelines. A supplemental report will be filed as necessary should any reported information materially change.

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