HL incident on 2015-05-08 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$25,000
Incident datetime
2015-05-08 14:00
Report number
Location
TX
Narrative
On may 28, 2015 local operating personnel were notified that a land owner had called splp and indicated there were signs of a possible release on his property. Company personnel were dispatched to the site. Upon further investigation and excavation it was determined there was an external corrosion pinhole leak in the 8" hebert to aldine refined products line. A plidco clamp was installed to prevent further leakage and soil contamination. Crews were dispatched to contain and remove the contaminated soil. On may 9, 2015 it was determined that the cost of environmental remediation and permanent repairs would exceed $50,000. Upon this determination the nrc was notified and tx rrc pipeline safety was notified (incident 1170). In august 2015 an in line inspection (ili) was performed on the line segment. Permanent repair by cut out and replacement of the failed pipe was delayed until the ili vendor report was received and this replacement could be accomplished in the course of other pipe replacement and repair work in response to the ili results. Environmental remediation efforts were also extended due to the level of soil contamination and removal efforts. Final costs were determined in the 4th quarter of 2016.
Detailed record list
Report Received Date
2015-06-03 00:00:00
Iyear
2015
Report Number
20150201
Supplemental Number
21837
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2015-05-08 14:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
3
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2015-05-08 14:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Was Not Running At The Time Of The Incident.
On Site Datetime
2015-05-08 15:00:00
Nrc Rpt Datetime
2015-05-09 11:58:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Hebert To Aldine 8"
Segment Name
21021-8 Hebert To Aldine
Onshore State Abbreviation
Tx
Onshore Postal Code
77535
Onshore City Name
Dayton
Onshore County Name
Liberty
Designated Location
Survey Station No.
Designated Name
8618+87.7
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
24
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8.625
Pipe Wall Thickness
0.322
Pipe Smys
25000
Pipe Specification
Grade A
Pipe Seam Type
Lap Welded
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1926
Manufactured Year
1926
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Vegetation Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
58000
Est Cost Gas Released
315
Est Cost Prop Damage
25000
Est Cost Emergency
8000
Est Cost Environmental
432824
Est Cost Other
0
Prpty
524139
Accident Psig
300
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
125851
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Galvanic Corrosion Ind
Yes
Other Corrosion Ind
Yes
Corrosion Type Details
Disbonded Coating
Field Exam Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
Unknown
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2015
Close Interval Survey Year
2014
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2015
Geometry Recent Year
2015
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2014
Hydrtst Most Rcnt Pressure
900
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2016-11-15 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manager
Authorizer Email
T*********@s**************.com
Narrative
On may 28, 2015 local operating personnel were notified that a land owner had called splp and indicated there were signs of a possible release on his property. Company personnel were dispatched to the site. Upon further investigation and excavation it was determined there was an external corrosion pinhole leak in the 8" hebert to aldine refined products line. A plidco clamp was installed to prevent further leakage and soil contamination. Crews were dispatched to contain and remove the contaminated soil. On may 9, 2015 it was determined that the cost of environmental remediation and permanent repairs would exceed $50,000. Upon this determination the nrc was notified and tx rrc pipeline safety was notified (incident 1170). In august 2015 an in line inspection (ili) was performed on the line segment. Permanent repair by cut out and replacement of the failed pipe was delayed until the ili vendor report was received and this replacement could be accomplished in the course of other pipe replacement and repair work in response to the ili results. Environmental remediation efforts were also extended due to the level of soil contamination and removal efforts. Final costs were determined in the 4th quarter of 2016.
Report Received Date 2015-06-03 00:00:00
Iyear 2015
Report Number 20150201
Supplemental Number 21837
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2015-05-08 14:00:00
Location Latitude 30.05777 Google Maps OpenStreetMap
Location Longitude -94.97769 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 3
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2015-05-08 14:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line Was Not Running At The Time Of The Incident.
On Site Datetime 2015-05-08 15:00:00
Nrc Rpt Datetime 2015-05-09 11:58:00
Nrc Rpt Num 1115977 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Hebert To Aldine 8"
Segment Name 21021-8 Hebert To Aldine
Onshore State Abbreviation Tx
Onshore Postal Code 77535
Onshore City Name Dayton
Onshore County Name Liberty
Designated Location Survey Station No.
Designated Name 8618+87.7
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 24
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8.625
Pipe Wall Thickness 0.322
Pipe Smys 25000
Pipe Specification Grade A
Pipe Seam Type Lap Welded
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1926
Manufactured Year 1926
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Vegetation Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 58000
Est Cost Gas Released 315
Est Cost Prop Damage 25000
Est Cost Emergency 8000
Est Cost Environmental 432824
Est Cost Other 0
Prpty 524139
Accident Psig 300
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 125851
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Galvanic Corrosion Ind Yes
Other Corrosion Ind Yes
Corrosion Type Details Disbonded Coating
Field Exam Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year Unknown
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2015
Close Interval Survey Year 2014
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2015
Geometry Recent Year 2015
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2014
Hydrtst Most Rcnt Pressure 900
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2016-11-15 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manager
Authorizer Email T*********@s**************.com
Narrative On may 28, 2015 local operating personnel were notified that a land owner had called splp and indicated there were signs of a possible release on his property. Company personnel were dispatched to the site. Upon further investigation and excavation it was determined there was an external corrosion pinhole leak in the 8" hebert to aldine refined products line. A plidco clamp was installed to prevent further leakage and soil contamination. Crews were dispatched to contain and remove the contaminated soil. On may 9, 2015 it was determined that the cost of environmental remediation and permanent repairs would exceed $50,000. Upon this determination the nrc was notified and tx rrc pipeline safety was notified (incident 1170). In august 2015 an in line inspection (ili) was performed on the line segment. Permanent repair by cut out and replacement of the failed pipe was delayed until the ili vendor report was received and this replacement could be accomplished in the course of other pipe replacement and repair work in response to the ili results. Environmental remediation efforts were also extended due to the level of soil contamination and removal efforts. Final costs were determined in the 4th quarter of 2016.

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