HL incident on 2015-05-04 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$20,000
Incident datetime
2015-05-04 04:11
Report number
Location
OK
Narrative
Magellan operations control received scada/leak warn alarm of a pressure drop on the #6-10" pipeline from el dorado to kansas city, and implemented magellan's code red procedure, immediately shutting down of the line. Field personnel investigated and found the line failure; subsequent investigation discovered the failure on the pipe seam. The segment of pipe that failed was removed and sent to a metallurgical laboratory for metallurgical analysis. The failure originated at a crack that developed under an area of selective seam corrosion. The selective seam corrosion developed within an area of external corrosion and had a maximum depth of 68-percent of pipe wall thickness. New pre-tested pipe was installed and the line was subsequently returned to service at a reduced pressure in accordance with the terms of a corrective action order issued by PHMSA. Approximately 11,095 cubic yards of impacted soil was remediated. This revised supplemental-final report was filed to include the costs associated with the restoration of the site and the additional volume of product recovered.
Detailed record list
Report Received Date
2015-06-03 00:00:00
Iyear
2015
Report Number
20150200
Supplemental Number
21604
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2015-05-04 04:11:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
1861
Recovered Bbls
1773
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2015-05-04 04:11:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2015-05-04 04:12:00
Restart Datetime
2015-05-21 17:36:00
On Site Datetime
2015-05-04 05:10:00
Nrc Rpt Datetime
2015-05-04 04:45:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
El Dorado-Kansas City No. 6-10" Line
Segment Name
Line Id 6110
Onshore State Abbreviation
Ks
Onshore Postal Code
67042-3676
Onshore City Name
El Dorado
Onshore County Name
Butler
Designated Location
Milepost/valve Station
Designated Name
0.11
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
30
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
10
Pipe Wall Thickness
0.25
Pipe Smys
46000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Youngstown Steel
Pipe Coating Type
Coal Tar
Installation Year
1955
Manufactured Year
1955
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
0.5
Rupture Length
34
Wildlife Impact Ind
Yes
Fish Aquatic Impact Ind
Yes
Terrestrial Impact Ind
Yes
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
638
Rel Water Name
Constant Creek
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
120000
Est Cost Gas Released
98528
Est Cost Prop Damage
20000
Est Cost Emergency
2462404
Est Cost Environmental
0
Est Cost Other
0
Prpty
2700932
Accident Psig
1000
Mop Psig
1142
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
10334
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
Yes, but the investigation of the control room and/or controller actions has not yet been completed by the operator (supplemental report required)
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
2
Num Employees Failed
0
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Selective Seam Corrosion Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1981
Shielding Evident
No
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Cp Annual Survey Year
2014
Prior Damage
No
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Other Tool Tech Ind
Yes
Axial Recent Year
2002
Geometry Recent Year
2002
Other Tool
Multi-Data Set
Other Recent Year
2011
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1991
Hydrtst Most Rcnt Pressure
1937
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K****** L* L*******
Preparer Title
Sr. Compliance Coordinator
Preparer Email
K***********@m*********.com
Preparer Telephone
918-574-7315
Preparer Fax
918-5747377
Prepared Date
2016-08-16 00:00:00
Authorizer Name
K****** L* L*******
Authorizer Telephone
918-574-7315
Authorizer Title
Sr. Compliance Coordinator
Authorizer Email
K***********@m*********.com
Narrative
Magellan operations control received scada/leak warn alarm of a pressure drop on the #6-10" pipeline from el dorado to kansas city, and implemented magellan's code red procedure, immediately shutting down of the line. Field personnel investigated and found the line failure; subsequent investigation discovered the failure on the pipe seam. The segment of pipe that failed was removed and sent to a metallurgical laboratory for metallurgical analysis. The failure originated at a crack that developed under an area of selective seam corrosion. The selective seam corrosion developed within an area of external corrosion and had a maximum depth of 68-percent of pipe wall thickness. New pre-tested pipe was installed and the line was subsequently returned to service at a reduced pressure in accordance with the terms of a corrective action order issued by PHMSA. Approximately 11,095 cubic yards of impacted soil was remediated. This revised supplemental-final report was filed to include the costs associated with the restoration of the site and the additional volume of product recovered.
Report Received Date 2015-06-03 00:00:00
Iyear 2015
Report Number 20150200
Supplemental Number 21604
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2015-05-04 04:11:00
Location Latitude 37.8041 Google Maps OpenStreetMap
Location Longitude -96.8716 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 1861
Recovered Bbls 1773
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2015-05-04 04:11:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2015-05-04 04:12:00
Restart Datetime 2015-05-21 17:36:00
On Site Datetime 2015-05-04 05:10:00
Nrc Rpt Datetime 2015-05-04 04:45:00
Nrc Rpt Num 1115408 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name El Dorado-Kansas City No. 6-10" Line
Segment Name Line Id 6110
Onshore State Abbreviation Ks
Onshore Postal Code 67042-3676
Onshore City Name El Dorado
Onshore County Name Butler
Designated Location Milepost/valve Station
Designated Name 0.11
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 30
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 10
Pipe Wall Thickness 0.25
Pipe Smys 46000
Pipe Specification Api 5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Youngstown Steel
Pipe Coating Type Coal Tar
Installation Year 1955
Manufactured Year 1955
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 0.5
Rupture Length 34
Wildlife Impact Ind Yes
Fish Aquatic Impact Ind Yes
Terrestrial Impact Ind Yes
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 638
Rel Water Name Constant Creek
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 120000
Est Cost Gas Released 98528
Est Cost Prop Damage 20000
Est Cost Emergency 2462404
Est Cost Environmental 0
Est Cost Other 0
Prpty 2700932
Accident Psig 1000
Mop Psig 1142
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 10334
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status Yes, but the investigation of the control room and/or controller actions has not yet been completed by the operator (supplemental report required)
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 2
Num Employees Failed 0
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Selective Seam Corrosion Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1981
Shielding Evident No
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Cp Annual Survey Year 2014
Prior Damage No
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Other Tool Tech Ind Yes
Axial Recent Year 2002
Geometry Recent Year 2002
Other Tool Multi-Data Set
Other Recent Year 2011
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1991
Hydrtst Most Rcnt Pressure 1937
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K****** L* L*******
Preparer Title Sr. Compliance Coordinator
Preparer Email K***********@m*********.com
Preparer Telephone 918-574-7315
Preparer Fax 918-5747377
Prepared Date 2016-08-16 00:00:00
Authorizer Name K****** L* L*******
Authorizer Telephone 918-574-7315
Authorizer Title Sr. Compliance Coordinator
Authorizer Email K***********@m*********.com
Narrative Magellan operations control received scada/leak warn alarm of a pressure drop on the #6-10" pipeline from el dorado to kansas city, and implemented magellan's code red procedure, immediately shutting down of the line. Field personnel investigated and found the line failure; subsequent investigation discovered the failure on the pipe seam. The segment of pipe that failed was removed and sent to a metallurgical laboratory for metallurgical analysis. The failure originated at a crack that developed under an area of selective seam corrosion. The selective seam corrosion developed within an area of external corrosion and had a maximum depth of 68-percent of pipe wall thickness. New pre-tested pipe was installed and the line was subsequently returned to service at a reduced pressure in accordance with the terms of a corrective action order issued by PHMSA. Approximately 11,095 cubic yards of impacted soil was remediated. This revised supplemental-final report was filed to include the costs associated with the restoration of the site and the additional volume of product recovered.

All rights reserved. Copyright © by ClearPHMSA