HL incident on 2015-04-22 — TX

Operator
Express Holdings (Usa), Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$7,850
Incident datetime
2015-04-22 08:20
Report number
Location
TX
Narrative
On 04/22/15 platte pipe line mainline pump mp 4 at the casper terminal experienced a catastrophic seal failure. At the time of the failure, mp 4 shut down immediately on a seal failure alarm and the pump was isolated. The seal chamber has a 1 inch gravity line which drains to the sump, however, because the product was a very heavy crude oil, it drained very slowly and the chamber filled and subsequently overflowed . As a result, there was approximately 10 gallons of crude oil released to the ground near the pump base. Upon receiving the seal failure alarm, express-platte employees immediately investigated the pump and discovered the release. They took immediate actions to contain the oil and ensure it did not migrate out of the pump area. The release impacted an area of approximately 90 square feet at the pump location and was contained completely on platte pipe line property. No surface or ground water was impacted. All free oil was recovered and the contaminated soil was excavated and will be properly disposed of offsite. The seal was removed from the pump and sent to the manufacturer for analysis to determine the root cause of failure. No notification was made to the nrc since the release did not meet federal notification requirements
Detailed record list
Report Received Date
2015-05-21 00:00:00
Iyear
2015
Report Number
20150188
Supplemental Number
20467
Report Type
Original Final
Operator Id
Name
Express Holdings (Usa), Llc
Operator Street Address
915 N Eldridge Parkway, Suite 1100
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2015-04-22 08:20:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.2
Recovered Bbls
0.2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2015-04-22 08:20:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pump Seal Failure. Pipeline Remained In Service Using Other Pumps.
On Site Datetime
2015-04-22 08:20:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Casper Terminal
Segment Name
Platte Casper - Guernsey
Onshore State Abbreviation
Wy
Onshore Postal Code
82604
Onshore City Name
Casper
Onshore County Name
Natrona
Designated Location
Milepost/valve Station
Designated Name
Pump Mp 4
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Outboard Pump Seal
Installation Year
2014
Material Involved
Material Other Than Carbon Steel
Material Details
Silicon Carbide
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
15
Est Cost Prop Damage
7850
Est Cost Emergency
1500
Est Cost Environmental
0
Est Cost Other
0
Prpty
9365
Accident Psig
792.25
Mop Psig
1200
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the scada log which indicated the pump was shut down and isolated as soon as the seal failure alarm was received.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Seal Faces Stuck Together
Preparer Name
D****** T******
Preparer Title
Ehs Specialist Lead
Preparer Email
D********@s************.com
Preparer Telephone
307-233-6179
Preparer Fax
866-795-3620
Prepared Date
2015-05-21 00:00:00
Authorizer Name
R**** D***
Authorizer Telephone
307-233-6169
Authorizer Title
Director Of Operations
Authorizer Email
R*****@s************.com
Narrative
On 04/22/15 platte pipe line mainline pump mp 4 at the casper terminal experienced a catastrophic seal failure. At the time of the failure, mp 4 shut down immediately on a seal failure alarm and the pump was isolated. The seal chamber has a 1 inch gravity line which drains to the sump, however, because the product was a very heavy crude oil, it drained very slowly and the chamber filled and subsequently overflowed . As a result, there was approximately 10 gallons of crude oil released to the ground near the pump base. Upon receiving the seal failure alarm, express-platte employees immediately investigated the pump and discovered the release. They took immediate actions to contain the oil and ensure it did not migrate out of the pump area. The release impacted an area of approximately 90 square feet at the pump location and was contained completely on platte pipe line property. No surface or ground water was impacted. All free oil was recovered and the contaminated soil was excavated and will be properly disposed of offsite. The seal was removed from the pump and sent to the manufacturer for analysis to determine the root cause of failure. No notification was made to the nrc since the release did not meet federal notification requirements
Report Received Date 2015-05-21 00:00:00
Iyear 2015
Report Number 20150188
Supplemental Number 20467
Report Type Original Final
Operator Id 31720 PHMSA Enforcement
Name Express Holdings (Usa), Llc
Operator Street Address 915 N Eldridge Parkway, Suite 1100
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2015-04-22 08:20:00
Location Latitude 42.864441 Google Maps OpenStreetMap
Location Longitude -106.408738 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.2
Recovered Bbls 0.2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2015-04-22 08:20:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pump Seal Failure. Pipeline Remained In Service Using Other Pumps.
On Site Datetime 2015-04-22 08:20:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Casper Terminal
Segment Name Platte Casper - Guernsey
Onshore State Abbreviation Wy
Onshore Postal Code 82604
Onshore City Name Casper
Onshore County Name Natrona
Designated Location Milepost/valve Station
Designated Name Pump Mp 4
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Outboard Pump Seal
Installation Year 2014
Material Involved Material Other Than Carbon Steel
Material Details Silicon Carbide
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 15
Est Cost Prop Damage 7850
Est Cost Emergency 1500
Est Cost Environmental 0
Est Cost Other 0
Prpty 9365
Accident Psig 792.25
Mop Psig 1200
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the scada log which indicated the pump was shut down and isolated as soon as the seal failure alarm was received.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Seal Faces Stuck Together
Preparer Name D****** T******
Preparer Title Ehs Specialist Lead
Preparer Email D********@s************.com
Preparer Telephone 307-233-6179
Preparer Fax 866-795-3620
Prepared Date 2015-05-21 00:00:00
Authorizer Name R**** D***
Authorizer Telephone 307-233-6169
Authorizer Title Director Of Operations
Authorizer Email R*****@s************.com
Narrative On 04/22/15 platte pipe line mainline pump mp 4 at the casper terminal experienced a catastrophic seal failure. At the time of the failure, mp 4 shut down immediately on a seal failure alarm and the pump was isolated. The seal chamber has a 1 inch gravity line which drains to the sump, however, because the product was a very heavy crude oil, it drained very slowly and the chamber filled and subsequently overflowed . As a result, there was approximately 10 gallons of crude oil released to the ground near the pump base. Upon receiving the seal failure alarm, express-platte employees immediately investigated the pump and discovered the release. They took immediate actions to contain the oil and ensure it did not migrate out of the pump area. The release impacted an area of approximately 90 square feet at the pump location and was contained completely on platte pipe line property. No surface or ground water was impacted. All free oil was recovered and the contaminated soil was excavated and will be properly disposed of offsite. The seal was removed from the pump and sent to the manufacturer for analysis to determine the root cause of failure. No notification was made to the nrc since the release did not meet federal notification requirements

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