HL incident on 2015-04-20 — TX

Operator
Sunoco Pipeline L.p.
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2015-04-20 07:30
Report number
Location
TX
Narrative
During routine rounds at montello pump station a station operator noticed an odor of gasoline in the area of the 600 manifold. Upon investigation he discovered gasoline weeping out of tubing into a containment area. The tubing was connected to a 1/2" bleeder valve for a 10"tru-seal block and bleed valve (v702) on #2 booster header for 610 tank line. The operator immediately attempted to close the bleeder valve. It turned approximately "a 16th of an inch" and the weeping product stopped. The operator notified supervision. Local resources were used to clean up the gasoline released. The incident was investigated which resulted in a determination that the most likely cause was the inadvertent bumping of the 1/2" bleeder valve during replacement of the surrounding catwalk.
Detailed record list
Report Received Date
2015-05-19 00:00:00
Iyear
2015
Report Number
20150184
Supplemental Number
20460
Report Type
Original Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2015-04-20 07:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
0.3
Recovered Bbls
0.3
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-04-20 07:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Twin Seal Valve Body Bleed Valve Was Source Of Release. Closed Valve.
On Site Datetime
2015-04-20 07:35:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Montello Pump Station
Segment Name
Facility Appurtenance
Onshore State Abbreviation
Pa
Onshore Postal Code
19608-1509
Onshore City Name
Sinking Springs
Onshore County Name
Berks
Designated Location
Milepost/valve Station
Designated Name
Montello Sta
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
1990
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Twin Seal Valve-Body Bleed Valvepartially Open
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
30
Est Cost Prop Damage
0
Est Cost Emergency
500
Est Cost Environmental
0
Est Cost Other
0
Prpty
530
Accident Psig
35
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pipeline controller does not have ability to monitor the body bleed valve.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Twin Seal Valve-Body Bleed Valve Partially Open
Related Other Ind
Yes
Operation Related Details
Twin Seal Valve-Body Bleed Valve Partially Open
Category Type
Other Maintenance
Operator Qualification Ind
No
Preparer Name
A* K******
Preparer Title
Dot Compliance Specialist
Preparer Email
A********@s**************.com
Preparer Telephone
610-859-5755
Preparer Fax
866-741-1888
Prepared Date
2015-05-19 00:00:00
Authorizer Name
A* K******
Authorizer Telephone
610-859-5755
Authorizer Title
Dot Compliance Specialist
Authorizer Email
A********@s**************.com
Narrative
During routine rounds at montello pump station a station operator noticed an odor of gasoline in the area of the 600 manifold. Upon investigation he discovered gasoline weeping out of tubing into a containment area. The tubing was connected to a 1/2" bleeder valve for a 10"tru-seal block and bleed valve (v702) on #2 booster header for 610 tank line. The operator immediately attempted to close the bleeder valve. It turned approximately "a 16th of an inch" and the weeping product stopped. The operator notified supervision. Local resources were used to clean up the gasoline released. The incident was investigated which resulted in a determination that the most likely cause was the inadvertent bumping of the 1/2" bleeder valve during replacement of the surrounding catwalk.
Report Received Date 2015-05-19 00:00:00
Iyear 2015
Report Number 20150184
Supplemental Number 20460
Report Type Original Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2015-04-20 07:30:00
Location Latitude 40.318604 Google Maps OpenStreetMap
Location Longitude -76.031436 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 0.3
Recovered Bbls 0.3
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-04-20 07:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Twin Seal Valve Body Bleed Valve Was Source Of Release. Closed Valve.
On Site Datetime 2015-04-20 07:35:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Montello Pump Station
Segment Name Facility Appurtenance
Onshore State Abbreviation Pa
Onshore Postal Code 19608-1509
Onshore City Name Sinking Springs
Onshore County Name Berks
Designated Location Milepost/valve Station
Designated Name Montello Sta
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 1990
Material Involved Carbon Steel
Release Type Other
Release Type Details Twin Seal Valve-Body Bleed Valvepartially Open
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 30
Est Cost Prop Damage 0
Est Cost Emergency 500
Est Cost Environmental 0
Est Cost Other 0
Prpty 530
Accident Psig 35
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pipeline controller does not have ability to monitor the body bleed valve.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Twin Seal Valve-Body Bleed Valve Partially Open
Related Other Ind Yes
Operation Related Details Twin Seal Valve-Body Bleed Valve Partially Open
Category Type Other Maintenance
Operator Qualification Ind No
Preparer Name A* K******
Preparer Title Dot Compliance Specialist
Preparer Email A********@s**************.com
Preparer Telephone 610-859-5755
Preparer Fax 866-741-1888
Prepared Date 2015-05-19 00:00:00
Authorizer Name A* K******
Authorizer Telephone 610-859-5755
Authorizer Title Dot Compliance Specialist
Authorizer Email A********@s**************.com
Narrative During routine rounds at montello pump station a station operator noticed an odor of gasoline in the area of the 600 manifold. Upon investigation he discovered gasoline weeping out of tubing into a containment area. The tubing was connected to a 1/2" bleeder valve for a 10"tru-seal block and bleed valve (v702) on #2 booster header for 610 tank line. The operator immediately attempted to close the bleeder valve. It turned approximately "a 16th of an inch" and the weeping product stopped. The operator notified supervision. Local resources were used to clean up the gasoline released. The incident was investigated which resulted in a determination that the most likely cause was the inadvertent bumping of the 1/2" bleeder valve during replacement of the surrounding catwalk.

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