HL incident on 2013-02-19 — TX

Operator
West Texas Gulf Pipeline Co
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 1 injury
Property damage (nominal)
$0
Incident datetime
2013-02-19 17:20
Report number
Location
TX
Narrative
Project work at wortham station on february 19, 2013 included the cut out and replacement of approximately 50' of 26" pipe. Isolation for this replacement work was completed with mud packs. The mud pack recommended practice was not followed. The vent behind a mud pack was not properly fitted with a valve and hose to position discharge of vapor in well ventilated and open area away from welding activities and trench. Welding activity caused flash ignition of vapor and mud plug blowout.
Detailed record list
Report Received Date
2015-05-08 00:00:00
Iyear
2013
Report Number
20150169
Supplemental Number
21372
Report Type
Supplemental Final
Operator Id
Name
West Texas Gulf Pipeline Co
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2013-02-19 17:20:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.1
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
Yes
Num Emp Injuries
0
Num Contr Injuries
1
Num Er Injuries
0
Num Worker Injuries
0
Num Gp Injuries
0
Injure
1
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2013-02-19 17:20:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Facility Was Already Shutdown For Scheduled Project Work.
On Site Datetime
2013-02-19 17:20:00
Nrc Rpt Num
Nrc Notification Required But Not Made
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Wortham Station
Segment Name
23010- Colorado City To Wortham
Onshore State Abbreviation
Tx
Onshore Postal Code
76693
Onshore City Name
Not Within A Municipality
Onshore County Name
Freestone
Designated Location
Milepost/valve Station
Designated Name
273.7
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Cut-Out
Installation Year
1952
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Ignition Of Product Vapor Behind Mud Plug
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
0
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
0
Accident Psig
0
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
No
Scada Functional Ind
No
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The facility was down for scheduled project work and not under the command of the control center at the time of the accident. Therefore an investigation into the controller actions or control room issues was not found to be necessary or relevent to this accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Mud Pack Recommended Practice Was Not Followed.
Related Failure Follow Ind
Yes
Category Type
Other Maintenance
Operator Qualification Ind
No
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2016-05-16 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manger
Authorizer Email
T*********@s**************.com
Narrative
Project work at wortham station on february 19, 2013 included the cut out and replacement of approximately 50' of 26" pipe. Isolation for this replacement work was completed with mud packs. The mud pack recommended practice was not followed. The vent behind a mud pack was not properly fitted with a valve and hose to position discharge of vapor in well ventilated and open area away from welding activities and trench. Welding activity caused flash ignition of vapor and mud plug blowout.
Report Received Date 2015-05-08 00:00:00
Iyear 2013
Report Number 20150169
Supplemental Number 21372
Report Type Supplemental Final
Operator Id 22442 PHMSA Enforcement
Name West Texas Gulf Pipeline Co
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2013-02-19 17:20:00
Location Latitude 31.776632 Google Maps OpenStreetMap
Location Longitude -96.39607 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.1
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind Yes
Num Emp Injuries 0
Num Contr Injuries 1
Num Er Injuries 0
Num Worker Injuries 0
Num Gp Injuries 0
Injure 1
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2013-02-19 17:20:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Facility Was Already Shutdown For Scheduled Project Work.
On Site Datetime 2013-02-19 17:20:00
Nrc Rpt Num Nrc Notification Required But Not Made NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Wortham Station
Segment Name 23010- Colorado City To Wortham
Onshore State Abbreviation Tx
Onshore Postal Code 76693
Onshore City Name Not Within A Municipality
Onshore County Name Freestone
Designated Location Milepost/valve Station
Designated Name 273.7
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Cut-Out
Installation Year 1952
Material Involved Carbon Steel
Release Type Other
Release Type Details Ignition Of Product Vapor Behind Mud Plug
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 0
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 0
Accident Psig 0
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind No
Scada Functional Ind No
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The facility was down for scheduled project work and not under the command of the control center at the time of the accident. Therefore an investigation into the controller actions or control room issues was not found to be necessary or relevent to this accident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Mud Pack Recommended Practice Was Not Followed.
Related Failure Follow Ind Yes
Category Type Other Maintenance
Operator Qualification Ind No
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2016-05-16 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manger
Authorizer Email T*********@s**************.com
Narrative Project work at wortham station on february 19, 2013 included the cut out and replacement of approximately 50' of 26" pipe. Isolation for this replacement work was completed with mud packs. The mud pack recommended practice was not followed. The vent behind a mud pack was not properly fitted with a valve and hose to position discharge of vapor in well ventilated and open area away from welding activities and trench. Welding activity caused flash ignition of vapor and mud plug blowout.

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