HL incident on 2015-04-10 — KS

Operator
Koch Pipeline Company, L.p.
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2015-04-10 08:30
Report number
Location
KS
Narrative
On april 10, 2015, koch pipeline company, l.P. ("kpl") was performing maintenance activities (pigging) on pipeline 520. While operating a 4-inch bypass valve on the trap receiver, the stem on the valve began to weep product (propylene). Local area resources recommended replacing the valve. The valve was replaced and the maintenance activity resumed on april 11, 2015 at 01:40 with no signs of leakage. Approximately .79 barrels of propylene was released as a result of the weeping valve stem.
Detailed record list
Report Received Date
2015-05-07 00:00:00
Iyear
2015
Report Number
20150165
Supplemental Number
20572
Report Type
Supplemental Final
Operator Id
Name
Koch Pipeline Company, L.p.
Operator Street Address
4111 East 37th Street North
Operator City Name
Wichita
Operator State Abbreviation
KS
Operator Postal Code
67220
Local Datetime
2015-04-10 08:30:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Propylene
Unintentional Release Bbls
0.79
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-04-10 08:30:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Already Shut Down Due To Maintenance.
On Site Datetime
2015-04-10 08:30:00
Nrc Rpt Datetime
2015-04-10 10:15:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Houston Segment 520 8"
Segment Name
80152000
Onshore State Abbreviation
Tx
Onshore Postal Code
77017
Onshore City Name
Houston
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
Unknown
Material Involved
Material Other Than Carbon Steel
Material Details
Valve Stem Packing
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
50
Est Cost Prop Damage
0
Est Cost Emergency
53663
Est Cost Environmental
0
Est Cost Other
0
Prpty
53713
Accident Psig
1013
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
32842
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The operator did not investigate because the controllers did not perform any remote actions that would have affected the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Valve Stem Packing Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Unkown
Preparer Name
C**** K*******
Preparer Title
Program Specialist
Preparer Email
C*************@k***********.com
Preparer Telephone
316-828-4121
Preparer Fax
316-529-6377
Prepared Date
2015-07-08 00:00:00
Authorizer Name
M**** T*****
Authorizer Telephone
409-989-6346
Authorizer Title
Dot Compliance Specialist
Authorizer Email
M***********@k***********.com
Narrative
On april 10, 2015, koch pipeline company, l.P. ("kpl") was performing maintenance activities (pigging) on pipeline 520. While operating a 4-inch bypass valve on the trap receiver, the stem on the valve began to weep product (propylene). Local area resources recommended replacing the valve. The valve was replaced and the maintenance activity resumed on april 11, 2015 at 01:40 with no signs of leakage. Approximately .79 barrels of propylene was released as a result of the weeping valve stem.
Report Received Date 2015-05-07 00:00:00
Iyear 2015
Report Number 20150165
Supplemental Number 20572
Report Type Supplemental Final
Operator Id 22855 PHMSA Enforcement
Name Koch Pipeline Company, L.p.
Operator Street Address 4111 East 37th Street North
Operator City Name Wichita
Operator State Abbreviation KS
Operator Postal Code 67220
Local Datetime 2015-04-10 08:30:00
Location Latitude 29.705369 Google Maps OpenStreetMap
Location Longitude -95.249282 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Propylene
Unintentional Release Bbls 0.79
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-04-10 08:30:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Already Shut Down Due To Maintenance.
On Site Datetime 2015-04-10 08:30:00
Nrc Rpt Datetime 2015-04-10 10:15:00
Nrc Rpt Num 1113192 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Houston Segment 520 8"
Segment Name 80152000
Onshore State Abbreviation Tx
Onshore Postal Code 77017
Onshore City Name Houston
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year Unknown
Material Involved Material Other Than Carbon Steel
Material Details Valve Stem Packing
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 50
Est Cost Prop Damage 0
Est Cost Emergency 53663
Est Cost Environmental 0
Est Cost Other 0
Prpty 53713
Accident Psig 1013
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 32842
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The operator did not investigate because the controllers did not perform any remote actions that would have affected the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Valve Stem Packing Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Unkown
Preparer Name C**** K*******
Preparer Title Program Specialist
Preparer Email C*************@k***********.com
Preparer Telephone 316-828-4121
Preparer Fax 316-529-6377
Prepared Date 2015-07-08 00:00:00
Authorizer Name M**** T*****
Authorizer Telephone 409-989-6346
Authorizer Title Dot Compliance Specialist
Authorizer Email M***********@k***********.com
Narrative On april 10, 2015, koch pipeline company, l.P. ("kpl") was performing maintenance activities (pigging) on pipeline 520. While operating a 4-inch bypass valve on the trap receiver, the stem on the valve began to weep product (propylene). Local area resources recommended replacing the valve. The valve was replaced and the maintenance activity resumed on april 11, 2015 at 01:40 with no signs of leakage. Approximately .79 barrels of propylene was released as a result of the weeping valve stem.

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