HL incident on 2014-11-30 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$250
Incident datetime
2014-11-30 14:30
Report number
Location
OK
Narrative
Pipeline control center received a gas detect and station shutdown at 14:30 on 11/30/2014 for oneok's velma pump station. Area rep was called and arrived at station at 14:50 and discovered cooling line tubing on pump #3 and come apart. Pump was isolated and locked out. Station alarms were reset and station restarted at 15:00. Investigation determined possible inadequate support of 3/8" outboard seal cooling line. Oneok employee replaced the tubing and installed additional support. Oneok has retrained all instrumentation technicians in the manufactures procedures for tubing fitting installation. (parker manufacturing) 6/02/2015 -- update updated part g -- apparent cause to g7 -- incorrect operation failed tubing and fitting were sent to "industrial inspection & consulting" (i2c) for evaluation. On march 17, 2015 i2c submitted to oneok their report with the following findings, "... Tube failed as a result of low stress-high cycle fatigue, as indicated by fracture's flat and perpendicular profile and presence of beach and ratchet marks. Fatigue failure was precipitated by conditions caused by overtightening of compression fitting, as indicated by deformation of outer surface of tube and bulging of parted tube section that was broken off in male to male fitting. As explained in discussion section of this report, fatigue is a mode of failure that is caused by cyclical stresses, either caused by fluctuating load or vibration whose amplitude is less than yield strength of material. ..." oneok technicians received intial training in the installation of stainless steel tubing prior to the failure and all technicians have been retained by the manufacture (parker manufacturing) since the failure.
Detailed record list
Report Received Date
2014-12-29 00:00:00
Iyear
2014
Report Number
20140439
Supplemental Number
20576
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2014-11-30 14:30:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.24
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2014-11-30 14:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-11-30 14:30:00
Restart Datetime
2014-11-30 15:00:00
On Site Datetime
2014-11-30 14:50:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Oneok Velma Pump Station
Segment Name
Oneok Station Site Number 451
Onshore State Abbreviation
Ok
Onshore Postal Code
73491
Onshore City Name
Velma
Onshore County Name
Stephens
Designated Location
Milepost/valve Station
Designated Name
0+01
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tubing
Installation Year
2010
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Other
Release Type Details
3/8 Stainless Steel Tubing Broke Completely.
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
25
Est Cost Prop Damage
250
Est Cost Emergency
100
Est Cost Environmental
0
Est Cost Other
0
Prpty
375
Accident Psig
1003
Mop Psig
1800
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No controller actions had taken place.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Failure Follow Ind
Yes
Category Type
Normal Operating Conditions
Operator Qualification Ind
No
Preparer Name
N*** J****
Preparer Title
Regulatory Compliance Coordinator
Preparer Email
N*********@o****.com
Preparer Telephone
580-395-6304
Preparer Fax
580-395-2933
Prepared Date
2015-07-10 00:00:00
Authorizer Name
N*** J****
Authorizer Telephone
580-395-6304
Authorizer Title
Regulatory Compliance Coordinator
Authorizer Email
N*********@o****.com
Narrative
Pipeline control center received a gas detect and station shutdown at 14:30 on 11/30/2014 for oneok's velma pump station. Area rep was called and arrived at station at 14:50 and discovered cooling line tubing on pump #3 and come apart. Pump was isolated and locked out. Station alarms were reset and station restarted at 15:00. Investigation determined possible inadequate support of 3/8" outboard seal cooling line. Oneok employee replaced the tubing and installed additional support. Oneok has retrained all instrumentation technicians in the manufactures procedures for tubing fitting installation. (parker manufacturing) 6/02/2015 -- update updated part g -- apparent cause to g7 -- incorrect operation failed tubing and fitting were sent to "industrial inspection & consulting" (i2c) for evaluation. On march 17, 2015 i2c submitted to oneok their report with the following findings, "... Tube failed as a result of low stress-high cycle fatigue, as indicated by fracture's flat and perpendicular profile and presence of beach and ratchet marks. Fatigue failure was precipitated by conditions caused by overtightening of compression fitting, as indicated by deformation of outer surface of tube and bulging of parted tube section that was broken off in male to male fitting. As explained in discussion section of this report, fatigue is a mode of failure that is caused by cyclical stresses, either caused by fluctuating load or vibration whose amplitude is less than yield strength of material. ..." oneok technicians received intial training in the installation of stainless steel tubing prior to the failure and all technicians have been retained by the manufacture (parker manufacturing) since the failure.
Report Received Date 2014-12-29 00:00:00
Iyear 2014
Report Number 20140439
Supplemental Number 20576
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2014-11-30 14:30:00
Location Latitude 34.462837 Google Maps OpenStreetMap
Location Longitude -97.688497 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.24
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2014-11-30 14:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-11-30 14:30:00
Restart Datetime 2014-11-30 15:00:00
On Site Datetime 2014-11-30 14:50:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Oneok Velma Pump Station
Segment Name Oneok Station Site Number 451
Onshore State Abbreviation Ok
Onshore Postal Code 73491
Onshore City Name Velma
Onshore County Name Stephens
Designated Location Milepost/valve Station
Designated Name 0+01
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Tubing
Installation Year 2010
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Other
Release Type Details 3/8 Stainless Steel Tubing Broke Completely.
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 25
Est Cost Prop Damage 250
Est Cost Emergency 100
Est Cost Environmental 0
Est Cost Other 0
Prpty 375
Accident Psig 1003
Mop Psig 1800
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No controller actions had taken place.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Failure Follow Ind Yes
Category Type Normal Operating Conditions
Operator Qualification Ind No
Preparer Name N*** J****
Preparer Title Regulatory Compliance Coordinator
Preparer Email N*********@o****.com
Preparer Telephone 580-395-6304
Preparer Fax 580-395-2933
Prepared Date 2015-07-10 00:00:00
Authorizer Name N*** J****
Authorizer Telephone 580-395-6304
Authorizer Title Regulatory Compliance Coordinator
Authorizer Email N*********@o****.com
Narrative Pipeline control center received a gas detect and station shutdown at 14:30 on 11/30/2014 for oneok's velma pump station. Area rep was called and arrived at station at 14:50 and discovered cooling line tubing on pump #3 and come apart. Pump was isolated and locked out. Station alarms were reset and station restarted at 15:00. Investigation determined possible inadequate support of 3/8" outboard seal cooling line. Oneok employee replaced the tubing and installed additional support. Oneok has retrained all instrumentation technicians in the manufactures procedures for tubing fitting installation. (parker manufacturing) 6/02/2015 -- update updated part g -- apparent cause to g7 -- incorrect operation failed tubing and fitting were sent to "industrial inspection & consulting" (i2c) for evaluation. On march 17, 2015 i2c submitted to oneok their report with the following findings, "... Tube failed as a result of low stress-high cycle fatigue, as indicated by fracture's flat and perpendicular profile and presence of beach and ratchet marks. Fatigue failure was precipitated by conditions caused by overtightening of compression fitting, as indicated by deformation of outer surface of tube and bulging of parted tube section that was broken off in male to male fitting. As explained in discussion section of this report, fatigue is a mode of failure that is caused by cyclical stresses, either caused by fluctuating load or vibration whose amplitude is less than yield strength of material. ..." oneok technicians received intial training in the installation of stainless steel tubing prior to the failure and all technicians have been retained by the manufacture (parker manufacturing) since the failure.

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