HL incident on 2014-11-18 — TX

Operator
Kinder Morgan Crude And Condensate Llc
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$36,000
Incident datetime
2014-11-18 09:32
Report number
Location
TX
Narrative
On 11/18/14 at approximately 09:32, the kinder morgan dewitt pump station experienced a release of approximately .63 barrels of crude oil. During delivery, a full flow relief alarm at a downstream facility initiated a shutdown of both the dewitt pump station mainline and booster pumps. This sudden shut down caused ansi 150# rated in-station booster pump piping to reach 382 psi or 138% of mop, as well as damage to the pump seals on the stations two booster pumps, resulting in two independent releases of crude oil totaling .63 bbls. The product released was caught in engineered containment and all product was recovered. An internal investigation revealed the root cause to be an incorrect operation and a failure to follow procedure. Note: on the original filing date of 12/16/2014 in filling I was not allowed to enter information into section e questions 6-9, section f - drug and alcohol, and sub questions 3 through 5 for section g-7. When adding supplemental and final information on 2/9/15 I was prompted to go back and enter the missing information.
Detailed record list
Report Received Date
2014-12-16 00:00:00
Iyear
2014
Report Number
20140427
Supplemental Number
20113
Report Type
Supplemental Final
Operator Id
Name
Kinder Morgan Crude And Condensate Llc
Operator Street Address
1001 Louisiana St., Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2014-11-18 09:32:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.63
Recovered Bbls
0.63
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-11-18 09:32:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-11-18 09:32:00
Restart Datetime
2014-11-18 12:50:00
On Site Datetime
2014-11-18 09:33:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Dewitt Pump Station
Segment Name
24" Dewitt To Edna
Onshore State Abbreviation
Tx
Onshore Postal Code
77954
Onshore City Name
Cuero
Onshore County Name
Dewitt
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pump
Installation Year
2012
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
42
Est Cost Prop Damage
36000
Est Cost Emergency
1700
Est Cost Environmental
0
Est Cost Other
0
Prpty
37742
Accident Psig
382
Mop Psig
275
Accident Pressure
Pressure Exceeded 110% Of Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest Incorrect Action Ind
Yes
Invest Maint Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Pipeline Or Equipment Overpressured
Operation Type
Pipeline Or Equipment Overpressured
Related Failure Follow Ind
Yes
Category Type
Normal Operating Conditions
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
J**** P*******
Preparer Title
Specialist-Pipeline Technical
Preparer Email
J*************@k***********.com
Preparer Telephone
7134207004
Preparer Fax
7133604097
Prepared Date
2015-02-09 00:00:00
Authorizer Name
J**** H********
Authorizer Telephone
713-369-9443
Authorizer Title
Manager - Ccs
Authorizer Email
J**************@k***********.com
Narrative
On 11/18/14 at approximately 09:32, the kinder morgan dewitt pump station experienced a release of approximately .63 barrels of crude oil. During delivery, a full flow relief alarm at a downstream facility initiated a shutdown of both the dewitt pump station mainline and booster pumps. This sudden shut down caused ansi 150# rated in-station booster pump piping to reach 382 psi or 138% of mop, as well as damage to the pump seals on the stations two booster pumps, resulting in two independent releases of crude oil totaling .63 bbls. The product released was caught in engineered containment and all product was recovered. An internal investigation revealed the root cause to be an incorrect operation and a failure to follow procedure. Note: on the original filing date of 12/16/2014 in filling I was not allowed to enter information into section e questions 6-9, section f - drug and alcohol, and sub questions 3 through 5 for section g-7. When adding supplemental and final information on 2/9/15 I was prompted to go back and enter the missing information.
Report Received Date 2014-12-16 00:00:00
Iyear 2014
Report Number 20140427
Supplemental Number 20113
Report Type Supplemental Final
Operator Id 32678 PHMSA Enforcement
Name Kinder Morgan Crude And Condensate Llc
Operator Street Address 1001 Louisiana St., Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2014-11-18 09:32:00
Location Latitude 29.066613 Google Maps OpenStreetMap
Location Longitude -97.368731 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.63
Recovered Bbls 0.63
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-11-18 09:32:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-11-18 09:32:00
Restart Datetime 2014-11-18 12:50:00
On Site Datetime 2014-11-18 09:33:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Dewitt Pump Station
Segment Name 24" Dewitt To Edna
Onshore State Abbreviation Tx
Onshore Postal Code 77954
Onshore City Name Cuero
Onshore County Name Dewitt
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Pump
Installation Year 2012
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 42
Est Cost Prop Damage 36000
Est Cost Emergency 1700
Est Cost Environmental 0
Est Cost Other 0
Prpty 37742
Accident Psig 382
Mop Psig 275
Accident Pressure Pressure Exceeded 110% Of Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest Incorrect Action Ind Yes
Invest Maint Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Pipeline Or Equipment Overpressured
Operation Type Pipeline Or Equipment Overpressured
Related Failure Follow Ind Yes
Category Type Normal Operating Conditions
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name J**** P*******
Preparer Title Specialist-Pipeline Technical
Preparer Email J*************@k***********.com
Preparer Telephone 7134207004
Preparer Fax 7133604097
Prepared Date 2015-02-09 00:00:00
Authorizer Name J**** H********
Authorizer Telephone 713-369-9443
Authorizer Title Manager - Ccs
Authorizer Email J**************@k***********.com
Narrative On 11/18/14 at approximately 09:32, the kinder morgan dewitt pump station experienced a release of approximately .63 barrels of crude oil. During delivery, a full flow relief alarm at a downstream facility initiated a shutdown of both the dewitt pump station mainline and booster pumps. This sudden shut down caused ansi 150# rated in-station booster pump piping to reach 382 psi or 138% of mop, as well as damage to the pump seals on the stations two booster pumps, resulting in two independent releases of crude oil totaling .63 bbls. The product released was caught in engineered containment and all product was recovered. An internal investigation revealed the root cause to be an incorrect operation and a failure to follow procedure. Note: on the original filing date of 12/16/2014 in filling I was not allowed to enter information into section e questions 6-9, section f - drug and alcohol, and sub questions 3 through 5 for section g-7. When adding supplemental and final information on 2/9/15 I was prompted to go back and enter the missing information.

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