HL incident on 2014-11-10 — IL

Operator
Olympic Pipe Line Company
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$137,656
Incident datetime
2014-11-10 17:33
Report number
Location
IL
Narrative
On october 29, 2014 while inspecting the allen station facility, the smell of diesel was observed and approximately three gallons of refined product was discovered floating on top of water inside a previously excavated area behind the unit 2 pump on the 20" line. The pipeline facility was immediately shutdown and the area cleaned up. The facility piping was visually inspected with no signs of leakage observed. Additionally, piping was blocked in under pressure and held pressure (no pressure decline). The free product appeared to be weathered and possibly from previous contamination at the facility. During clean-up, samples were taken for fingerprinting and analysis, and the laboratory results indicated that the product was "weathered" and likely historic contamination. Subsequent to october 29, 2014, the excavated area was monitored daily without change or signs of a sheen. On november 5, 2014, additional excavation activities were initiated in order to provide assurance that the oct 29th sheen was not related to an active source. While completing these assurance activities, unexpected high lel readings indicative of gasoline resulted in an immediate shutdown of field operations and the entire pipeline system. The local incident management team (imt) was activated on november 5, 2014 and was in place until wednesday, november 12, 2014. During the course of the response, a leak was identified on november 10, 2014 on the unit 1 pump discharge valve body bleed connection. Repair activities on the valve were completed and the 20" pipeline system was then put back into service on november 11, 2014. A total of 7.49 barrels of "non-weathered" product has been recovered.
Detailed record list
Report Received Date
2014-12-10 00:00:00
Iyear
2014
Report Number
20140416
Supplemental Number
20888
Report Type
Supplemental Final
Operator Id
Name
Olympic Pipe Line Company
Operator Street Address
30 S. Wacker Drive
Operator City Name
Chicago
Operator State Abbreviation
IL
Operator Postal Code
60606
Local Datetime
2014-11-10 17:33:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
7.49
Recovered Bbls
7.49
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-11-10 17:33:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-11-10 17:33:00
Restart Datetime
2014-11-11 16:52:00
On Site Datetime
2014-11-10 17:33:00
Nrc Rpt Datetime
2014-11-10 18:35:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Allen Station
Segment Name
20" Allen Renton
Onshore State Abbreviation
Wa
Onshore Postal Code
98273-7279
Onshore City Name
Mount Vernon
Onshore County Name
Skagit
Designated Location
Milepost/valve Station
Designated Name
37.42
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
1974
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Groundwater Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Groundwater Contam Ind
Yes
Amount Released
7.49
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
680
Est Cost Prop Damage
137656
Est Cost Emergency
1260147
Est Cost Environmental
0
Est Cost Other
163030
Est Cost Other Details
Cost Associated With Contingency Work.
Prpty
1561513
Accident Psig
729
Mop Psig
1350
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pipeline was operated within defined safe operating limits. Release occurred on small diameter auxiliary piping and no control room related issues associated with the accident have been identified.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Threaded Fitting
Eq Additional Other Ind
Yes
Eq Additional Other Details
Lack Of / Failure Of Thread Sealant
Preparer Name
J** B****
Preparer Title
Dot Team Leader
Preparer Email
J********@b*.com
Prepared Date
2015-11-10 00:00:00
Authorizer Name
J** B****
Authorizer Telephone
630-779-6994
Authorizer Title
Dot Team Leader
Authorizer Email
J********@b*.com
Narrative
On october 29, 2014 while inspecting the allen station facility, the smell of diesel was observed and approximately three gallons of refined product was discovered floating on top of water inside a previously excavated area behind the unit 2 pump on the 20" line. The pipeline facility was immediately shutdown and the area cleaned up. The facility piping was visually inspected with no signs of leakage observed. Additionally, piping was blocked in under pressure and held pressure (no pressure decline). The free product appeared to be weathered and possibly from previous contamination at the facility. During clean-up, samples were taken for fingerprinting and analysis, and the laboratory results indicated that the product was "weathered" and likely historic contamination. Subsequent to october 29, 2014, the excavated area was monitored daily without change or signs of a sheen. On november 5, 2014, additional excavation activities were initiated in order to provide assurance that the oct 29th sheen was not related to an active source. While completing these assurance activities, unexpected high lel readings indicative of gasoline resulted in an immediate shutdown of field operations and the entire pipeline system. The local incident management team (imt) was activated on november 5, 2014 and was in place until wednesday, november 12, 2014. During the course of the response, a leak was identified on november 10, 2014 on the unit 1 pump discharge valve body bleed connection. Repair activities on the valve were completed and the 20" pipeline system was then put back into service on november 11, 2014. A total of 7.49 barrels of "non-weathered" product has been recovered.
Report Received Date 2014-12-10 00:00:00
Iyear 2014
Report Number 20140416
Supplemental Number 20888
Report Type Supplemental Final
Operator Id 30781 PHMSA Enforcement
Name Olympic Pipe Line Company
Operator Street Address 30 S. Wacker Drive
Operator City Name Chicago
Operator State Abbreviation IL
Operator Postal Code 60606
Local Datetime 2014-11-10 17:33:00
Location Latitude 48.455641 Google Maps OpenStreetMap
Location Longitude -122.390712 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 7.49
Recovered Bbls 7.49
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-11-10 17:33:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-11-10 17:33:00
Restart Datetime 2014-11-11 16:52:00
On Site Datetime 2014-11-10 17:33:00
Nrc Rpt Datetime 2014-11-10 18:35:00
Nrc Rpt Num 1100723 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Allen Station
Segment Name 20" Allen Renton
Onshore State Abbreviation Wa
Onshore Postal Code 98273-7279
Onshore City Name Mount Vernon
Onshore County Name Skagit
Designated Location Milepost/valve Station
Designated Name 37.42
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 1974
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Groundwater Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Groundwater Contam Ind Yes
Amount Released 7.49
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 680
Est Cost Prop Damage 137656
Est Cost Emergency 1260147
Est Cost Environmental 0
Est Cost Other 163030
Est Cost Other Details Cost Associated With Contingency Work.
Prpty 1561513
Accident Psig 729
Mop Psig 1350
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pipeline was operated within defined safe operating limits. Release occurred on small diameter auxiliary piping and no control room related issues associated with the accident have been identified.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Threaded Fitting
Eq Additional Other Ind Yes
Eq Additional Other Details Lack Of / Failure Of Thread Sealant
Preparer Name J** B****
Preparer Title Dot Team Leader
Preparer Email J********@b*.com
Prepared Date 2015-11-10 00:00:00
Authorizer Name J** B****
Authorizer Telephone 630-779-6994
Authorizer Title Dot Team Leader
Authorizer Email J********@b*.com
Narrative On october 29, 2014 while inspecting the allen station facility, the smell of diesel was observed and approximately three gallons of refined product was discovered floating on top of water inside a previously excavated area behind the unit 2 pump on the 20" line. The pipeline facility was immediately shutdown and the area cleaned up. The facility piping was visually inspected with no signs of leakage observed. Additionally, piping was blocked in under pressure and held pressure (no pressure decline). The free product appeared to be weathered and possibly from previous contamination at the facility. During clean-up, samples were taken for fingerprinting and analysis, and the laboratory results indicated that the product was "weathered" and likely historic contamination. Subsequent to october 29, 2014, the excavated area was monitored daily without change or signs of a sheen. On november 5, 2014, additional excavation activities were initiated in order to provide assurance that the oct 29th sheen was not related to an active source. While completing these assurance activities, unexpected high lel readings indicative of gasoline resulted in an immediate shutdown of field operations and the entire pipeline system. The local incident management team (imt) was activated on november 5, 2014 and was in place until wednesday, november 12, 2014. During the course of the response, a leak was identified on november 10, 2014 on the unit 1 pump discharge valve body bleed connection. Repair activities on the valve were completed and the 20" pipeline system was then put back into service on november 11, 2014. A total of 7.49 barrels of "non-weathered" product has been recovered.

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