HL incident on 2014-10-22 — GA

Operator
Colonial Pipeline Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$9,970
Incident datetime
2014-10-22 09:00
Report number
Location
GA
Narrative
At 09:00 on 22 october 2014 an employee discovered product in an access well at orange station, an out of service idled booster station for distillates. Internal notifications were made and additional personnel and equipment were called in to investigate. It was determined that the source of the release was pig sig #1 on line 2. The pig sig is a 2 inch tor plug with an extension connected to a switch above ground. The housing for the extension was full of diesel fuel which seeped out and collected in the access well that surrounds the pig sig. Line 2 was shut down to remove the pig sig and cap the tor, since that equipment is no longer required for current operations. Examination of the removed equipment revealed that the o-ring in the pig sig plug was no longer providing a complete seal. Incident analysis determined that the o-ring most likely failed due to age. An evaluation of three other pig sigs associated with the station had either been isolated from the main line or removed. 3/11/2015: corrected reference to facility status from abandoned to out of service idled.
Detailed record list
Report Received Date
2014-11-20 00:00:00
Iyear
2014
Report Number
20140400
Supplemental Number
20233
Report Type
Supplemental Final
Operator Id
Name
Colonial Pipeline Co
Operator Street Address
1000 Lake St.
Operator City Name
Alpharetta
Operator State Abbreviation
GA
Operator Postal Code
30009
Local Datetime
2014-10-22 09:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.25
Recovered Bbls
0.25
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-10-22 09:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-10-22 14:50:00
Restart Datetime
2014-10-22 15:34:00
On Site Datetime
2014-10-22 09:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Colonial Pipeline Company / Row
Segment Name
Line 2 Hebert To Lake Charles (Orange Station)
Onshore State Abbreviation
Tx
Onshore Postal Code
77630-4553
Onshore City Name
Orange
Onshore County Name
Orange
Designated Location
Survey Station No.
Designated Name
514904
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
In Underground Enclosed Space (E.g. Vault)
Depth Of Cover
30
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Instrumentation
Installation Year
Unknown
Material Involved
Material Other Than Carbon Steel
Material Details
O-Ring On Pig Sig
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
30
Est Cost Prop Damage
9970
Est Cost Emergency
5000
Est Cost Environmental
0
Est Cost Other
0
Prpty
15000
Accident Psig
110
Mop Psig
690
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
269280
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release resulted from an o-ring failure in a tor for a pig sig. Controller actions were not a factor in this incident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Threaded Fitting
Eq Additional Other Ind
Yes
Eq Additional Other Details
Age Of O-Ring
Preparer Name
K**** M****
Preparer Title
Compliance Coordinator
Preparer Email
K*****@c******.com
Preparer Telephone
(601) 765-9168
Preparer Fax
(770) 754-8489
Prepared Date
2015-03-13 00:00:00
Authorizer Name
D*** L*****
Authorizer Telephone
(678) 762-2872
Authorizer Title
Manager Phmsa Regulatory Compliance
Authorizer Email
D******@c******.com
Narrative
At 09:00 on 22 october 2014 an employee discovered product in an access well at orange station, an out of service idled booster station for distillates. Internal notifications were made and additional personnel and equipment were called in to investigate. It was determined that the source of the release was pig sig #1 on line 2. The pig sig is a 2 inch tor plug with an extension connected to a switch above ground. The housing for the extension was full of diesel fuel which seeped out and collected in the access well that surrounds the pig sig. Line 2 was shut down to remove the pig sig and cap the tor, since that equipment is no longer required for current operations. Examination of the removed equipment revealed that the o-ring in the pig sig plug was no longer providing a complete seal. Incident analysis determined that the o-ring most likely failed due to age. An evaluation of three other pig sigs associated with the station had either been isolated from the main line or removed. 3/11/2015: corrected reference to facility status from abandoned to out of service idled.
Report Received Date 2014-11-20 00:00:00
Iyear 2014
Report Number 20140400
Supplemental Number 20233
Report Type Supplemental Final
Operator Id 2552 PHMSA Enforcement
Name Colonial Pipeline Co
Operator Street Address 1000 Lake St.
Operator City Name Alpharetta
Operator State Abbreviation GA
Operator Postal Code 30009
Local Datetime 2014-10-22 09:00:00
Location Latitude 30.05012 Google Maps OpenStreetMap
Location Longitude -93.7743 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.25
Recovered Bbls 0.25
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-10-22 09:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-10-22 14:50:00
Restart Datetime 2014-10-22 15:34:00
On Site Datetime 2014-10-22 09:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Colonial Pipeline Company / Row
Segment Name Line 2 Hebert To Lake Charles (Orange Station)
Onshore State Abbreviation Tx
Onshore Postal Code 77630-4553
Onshore City Name Orange
Onshore County Name Orange
Designated Location Survey Station No.
Designated Name 514904
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype In Underground Enclosed Space (E.g. Vault)
Depth Of Cover 30
Crossing No
Pipe Facility Type Interstate
Item Involved Instrumentation
Installation Year Unknown
Material Involved Material Other Than Carbon Steel
Material Details O-Ring On Pig Sig
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 30
Est Cost Prop Damage 9970
Est Cost Emergency 5000
Est Cost Environmental 0
Est Cost Other 0
Prpty 15000
Accident Psig 110
Mop Psig 690
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 269280
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release resulted from an o-ring failure in a tor for a pig sig. Controller actions were not a factor in this incident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Threaded Fitting
Eq Additional Other Ind Yes
Eq Additional Other Details Age Of O-Ring
Preparer Name K**** M****
Preparer Title Compliance Coordinator
Preparer Email K*****@c******.com
Preparer Telephone (601) 765-9168
Preparer Fax (770) 754-8489
Prepared Date 2015-03-13 00:00:00
Authorizer Name D*** L*****
Authorizer Telephone (678) 762-2872
Authorizer Title Manager Phmsa Regulatory Compliance
Authorizer Email D******@c******.com
Narrative At 09:00 on 22 october 2014 an employee discovered product in an access well at orange station, an out of service idled booster station for distillates. Internal notifications were made and additional personnel and equipment were called in to investigate. It was determined that the source of the release was pig sig #1 on line 2. The pig sig is a 2 inch tor plug with an extension connected to a switch above ground. The housing for the extension was full of diesel fuel which seeped out and collected in the access well that surrounds the pig sig. Line 2 was shut down to remove the pig sig and cap the tor, since that equipment is no longer required for current operations. Examination of the removed equipment revealed that the o-ring in the pig sig plug was no longer providing a complete seal. Incident analysis determined that the o-ring most likely failed due to age. An evaluation of three other pig sigs associated with the station had either been isolated from the main line or removed. 3/11/2015: corrected reference to facility status from abandoned to out of service idled.

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