HL incident on 2014-10-13 — TX

Operator
Mid - Valley Pipeline Co
Cause
Material Failure Of Pipe Or Weld
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$621,597
Incident datetime
2014-10-13 08:00
Report number
Location
TX
Narrative
At approximately 08:00 on october 13, 2014 a pressure drop and high flow indication was received by the control center on the longview to haynesville segment of the mid valley pipeline (mvpl). Control center shut down the pump units and closed motor operated valves at mp 30 and 55. Field personnel were notified immediately and were dispatched to investigate. Heavy weather in the area at the time hampered the field investigation. At approximately 10:30 field personnel identified crude on tete bayou. At approximately 11:44 the failure site was identified and confirmed. At 13:17 nrc report no. 1098151 was filed. Subsequent to this nrc report another report was filed (1098153) at 13:32 with an updated estimated volume released. Upon excavation a failure of the pipe body located at the 6 o'clock position of unknown cause was identified. The failed section of pipe was cut out and preserved for metallurgical analysis on october 20, 2014. Replacement pipe was installed on the same date. On october 25,2014 the line segment was successfully hydrostatically pressure tested for eight (8) hours from mp 37.2 to mp 62.8 prior to restart per PHMSA issued corrective action order (cao). Pipeline was restarted at approximately 09:50 on october 26, 2014 under a 20% reduction in operating pressure per the PHMSA issued cao. Line continues to operate under this pressure reduction. The results of the metallurgical analysis indicates that the pipe section ruptured at a colony of axially-oriented and interlinked near-neutral-ph stress corrosion cracks that were located within an area of external corrosion at the 6:00 orientation.
Detailed record list
Report Received Date
2014-11-11 00:00:00
Iyear
2014
Report Number
20140394
Supplemental Number
20201
Report Type
Supplemental Final
Operator Id
Name
Mid - Valley Pipeline Co
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2014-10-13 08:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
4509
Recovered Bbls
4069
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2014-10-13 08:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-10-13 08:02:00
Restart Datetime
2014-10-26 09:50:00
On Site Datetime
2014-10-13 10:30:00
Nrc Rpt Datetime
2014-10-13 13:17:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
6
Pipe Fac Name
Mid Valley Pipeline
Segment Name
26001-20" Longview To Mayersville
Onshore State Abbreviation
La
Onshore Postal Code
71060
Onshore City Name
Mooringsport
Onshore County Name
Caddo
Designated Location
Milepost/valve Station
Designated Name
Mp 51.5
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
68
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
20
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
Api 5l
Pipe Seam Type
Flash Welded
Pipe Manufacturer
A.o. Smith
Pipe Coating Type
Coal Tar
Installation Year
1950
Manufactured Year
1950
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
9
Rupture Length
30
Wildlife Impact Ind
Yes
Fish Aquatic Impact Ind
Yes
Birds Impact Ind
Yes
Terrestrial Impact Ind
Yes
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Vegetation Remed Ind
Yes
Wildlife Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
4000
Rel Water Name
Tete Bayou
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
2421000
Est Cost Gas Released
36190
Est Cost Prop Damage
621597
Est Cost Emergency
8224000
Est Cost Environmental
400000
Est Cost Other
0
Prpty
11702787
Accident Psig
750
Mop Psig
936
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
132000
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Environmental Cracking-Related
Metallurgical Ind
Yes
Failure Type
Environmental Cracking-Related
Stress Subtype
Stress Corrosion Cracking
Additional Crack Ind
Yes
Collected Data Ind
Yes
Emat Ind
Yes
Emat Recent Year
2014
Other Recent Year
2010
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2015-03-03 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manager
Authorizer Email
T*********@s**************.com
Narrative
At approximately 08:00 on october 13, 2014 a pressure drop and high flow indication was received by the control center on the longview to haynesville segment of the mid valley pipeline (mvpl). Control center shut down the pump units and closed motor operated valves at mp 30 and 55. Field personnel were notified immediately and were dispatched to investigate. Heavy weather in the area at the time hampered the field investigation. At approximately 10:30 field personnel identified crude on tete bayou. At approximately 11:44 the failure site was identified and confirmed. At 13:17 nrc report no. 1098151 was filed. Subsequent to this nrc report another report was filed (1098153) at 13:32 with an updated estimated volume released. Upon excavation a failure of the pipe body located at the 6 o'clock position of unknown cause was identified. The failed section of pipe was cut out and preserved for metallurgical analysis on october 20, 2014. Replacement pipe was installed on the same date. On october 25,2014 the line segment was successfully hydrostatically pressure tested for eight (8) hours from mp 37.2 to mp 62.8 prior to restart per PHMSA issued corrective action order (cao). Pipeline was restarted at approximately 09:50 on october 26, 2014 under a 20% reduction in operating pressure per the PHMSA issued cao. Line continues to operate under this pressure reduction. The results of the metallurgical analysis indicates that the pipe section ruptured at a colony of axially-oriented and interlinked near-neutral-ph stress corrosion cracks that were located within an area of external corrosion at the 6:00 orientation.
Report Received Date 2014-11-11 00:00:00
Iyear 2014
Report Number 20140394
Supplemental Number 20201
Report Type Supplemental Final
Operator Id 12470 PHMSA Enforcement
Name Mid - Valley Pipeline Co
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2014-10-13 08:00:00
Location Latitude 32.652787 Google Maps OpenStreetMap
Location Longitude -93.981854 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 4509
Recovered Bbls 4069
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2014-10-13 08:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-10-13 08:02:00
Restart Datetime 2014-10-26 09:50:00
On Site Datetime 2014-10-13 10:30:00
Nrc Rpt Datetime 2014-10-13 13:17:00
Nrc Rpt Num 1098151 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 6
Pipe Fac Name Mid Valley Pipeline
Segment Name 26001-20" Longview To Mayersville
Onshore State Abbreviation La
Onshore Postal Code 71060
Onshore City Name Mooringsport
Onshore County Name Caddo
Designated Location Milepost/valve Station
Designated Name Mp 51.5
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 68
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 20
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification Api 5l
Pipe Seam Type Flash Welded
Pipe Manufacturer A.o. Smith
Pipe Coating Type Coal Tar
Installation Year 1950
Manufactured Year 1950
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 9
Rupture Length 30
Wildlife Impact Ind Yes
Fish Aquatic Impact Ind Yes
Birds Impact Ind Yes
Terrestrial Impact Ind Yes
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Vegetation Remed Ind Yes
Wildlife Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 4000
Rel Water Name Tete Bayou
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 2421000
Est Cost Gas Released 36190
Est Cost Prop Damage 621597
Est Cost Emergency 8224000
Est Cost Environmental 400000
Est Cost Other 0
Prpty 11702787
Accident Psig 750
Mop Psig 936
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 132000
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Environmental Cracking-Related
Metallurgical Ind Yes
Failure Type Environmental Cracking-Related
Stress Subtype Stress Corrosion Cracking
Additional Crack Ind Yes
Collected Data Ind Yes
Emat Ind Yes
Emat Recent Year 2014
Other Recent Year 2010
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2015-03-03 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manager
Authorizer Email T*********@s**************.com
Narrative At approximately 08:00 on october 13, 2014 a pressure drop and high flow indication was received by the control center on the longview to haynesville segment of the mid valley pipeline (mvpl). Control center shut down the pump units and closed motor operated valves at mp 30 and 55. Field personnel were notified immediately and were dispatched to investigate. Heavy weather in the area at the time hampered the field investigation. At approximately 10:30 field personnel identified crude on tete bayou. At approximately 11:44 the failure site was identified and confirmed. At 13:17 nrc report no. 1098151 was filed. Subsequent to this nrc report another report was filed (1098153) at 13:32 with an updated estimated volume released. Upon excavation a failure of the pipe body located at the 6 o'clock position of unknown cause was identified. The failed section of pipe was cut out and preserved for metallurgical analysis on october 20, 2014. Replacement pipe was installed on the same date. On october 25,2014 the line segment was successfully hydrostatically pressure tested for eight (8) hours from mp 37.2 to mp 62.8 prior to restart per PHMSA issued corrective action order (cao). Pipeline was restarted at approximately 09:50 on october 26, 2014 under a 20% reduction in operating pressure per the PHMSA issued cao. Line continues to operate under this pressure reduction. The results of the metallurgical analysis indicates that the pipe section ruptured at a colony of axially-oriented and interlinked near-neutral-ph stress corrosion cracks that were located within an area of external corrosion at the 6:00 orientation.

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