HL incident on 2014-10-09 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$4,000
Incident datetime
2014-10-09 14:00
Report number
Location
TX
Narrative
On 10/9/2014 the scraper runner was approaching the thomason scraper trap to perform routine maintenance pigging on the line segment when he noticed crude oil on the ground. The control center was immediately notified and the line segment was shut down. Valves were used to isolate the source of the leak which was on the barrel between the head gate valve and the kicker valve on the scraper trap. Investigation revealed internal corrosion on a cross type fitting which was connected to the barrel upstream of the incoming kicker line. A new scraper trap was installed.
Detailed record list
Report Received Date
2014-11-05 00:00:00
Iyear
2014
Report Number
20140390
Supplemental Number
20186
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2014-10-09 14:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-10-09 14:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-10-09 14:00:00
Restart Datetime
2014-10-09 18:00:00
On Site Datetime
2014-10-09 14:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Thomason Scraper Trap
Segment Name
553016-Alex Gathering-Thomason 3"
Onshore State Abbreviation
Ok
Onshore Postal Code
73002
Onshore City Name
Alex
Onshore County Name
Grady
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Scraper/pig Trap
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
82
Est Cost Prop Damage
4000
Est Cost Emergency
3000
Est Cost Environmental
1000
Est Cost Other
0
Prpty
8082
Accident Psig
200
Mop Psig
862
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
5
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
3"cross Piping On Trap Body Upstream Of Kicker Line.
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2015-02-26 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manager
Authorizer Email
T*********@s**************.com
Narrative
On 10/9/2014 the scraper runner was approaching the thomason scraper trap to perform routine maintenance pigging on the line segment when he noticed crude oil on the ground. The control center was immediately notified and the line segment was shut down. Valves were used to isolate the source of the leak which was on the barrel between the head gate valve and the kicker valve on the scraper trap. Investigation revealed internal corrosion on a cross type fitting which was connected to the barrel upstream of the incoming kicker line. A new scraper trap was installed.
Report Received Date 2014-11-05 00:00:00
Iyear 2014
Report Number 20140390
Supplemental Number 20186
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2014-10-09 14:00:00
Location Latitude 34.87656 Google Maps OpenStreetMap
Location Longitude -97.79842 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-10-09 14:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-10-09 14:00:00
Restart Datetime 2014-10-09 18:00:00
On Site Datetime 2014-10-09 14:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Thomason Scraper Trap
Segment Name 553016-Alex Gathering-Thomason 3"
Onshore State Abbreviation Ok
Onshore Postal Code 73002
Onshore City Name Alex
Onshore County Name Grady
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Scraper/pig Trap
Installation Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 82
Est Cost Prop Damage 4000
Est Cost Emergency 3000
Est Cost Environmental 1000
Est Cost Other 0
Prpty 8082
Accident Psig 200
Mop Psig 862
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 5
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details 3"cross Piping On Trap Body Upstream Of Kicker Line.
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2015-02-26 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manager
Authorizer Email T*********@s**************.com
Narrative On 10/9/2014 the scraper runner was approaching the thomason scraper trap to perform routine maintenance pigging on the line segment when he noticed crude oil on the ground. The control center was immediately notified and the line segment was shut down. Valves were used to isolate the source of the leak which was on the barrel between the head gate valve and the kicker valve on the scraper trap. Investigation revealed internal corrosion on a cross type fitting which was connected to the barrel upstream of the incoming kicker line. A new scraper trap was installed.

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