HL incident on 2014-10-02 — KS

Operator
Koch Pipeline Company, L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$302,458
Incident datetime
2014-10-02 15:54
Report number
Location
KS
Narrative
On september 23, 2014 at approximately 10:05, koch pipeline company, l.P., ("kpl") was notified by another operator of staining on kpl's right-of-way. Kpl dispatched local operators to the site. The pipeline control center ("pcc") was notified and the pipeline was shut down on september 23, 2014 at 10:09. Leak detection did not indicate anything abnormal while the line was running. The kpl operators walked the area to determine if any crude was on or within the vicinity of the right-of-way. The operators laid down absorbent pads, but did not pick up any hydrocarbons on the pads or on four gas meters. Additionally, the operators probed 12 to 15 inches on top of the right-of-way. The visual inspection did not indicate a release. A sample of the surface soil was collected and provided to naismith engineering ("nei") to screen with a photo-ionization detector. Initial screening results of the soil sample indicated a hydrocarbon reading of approximately 700 ppm, but could not differentiate the type of hydrocarbon. Based on the field inspections, pcc was contacted on september 23, 2014 at 13:24 to restart the line. Nei mobilized to the site on september 29, 2014 to collect a fresh soil sample directly from the impacted area and submitted the sample for laboratory analysis. The goal of this sampling was to determine if the soil impact was caused by crude oil (handled by kpl) or a lighter petroleum product such as gasoline or diesel (not handled by kpl). The laboratory results were received on september 30, 2014 and indicated that the product was likely crude oil and not gasoline or diesel. Kpl personnel excavated the line and a leak was confirmed on october 2, 2014 at 15:54. The pipeline remains shutdown.
Detailed record list
Report Received Date
2014-10-31 00:00:00
Iyear
2014
Report Number
20140384
Supplemental Number
20803
Report Type
Supplemental Final
Operator Id
Name
Koch Pipeline Company, L.p.
Operator Street Address
4111 East 37th Street North
Operator City Name
Wichita
Operator State Abbreviation
KS
Operator Postal Code
67220
Local Datetime
2014-10-02 15:54:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
6.5
Recovered Bbls
6
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-10-02 15:54:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Already Shut Down Due To A Prior Release
On Site Datetime
2014-10-02 15:54:00
Nrc Rpt Datetime
2014-10-02 16:20:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Seeligson To Mayo 10"
Segment Name
60402010
Onshore State Abbreviation
Tx
Onshore Postal Code
78339
Onshore City Name
Banquete
Onshore County Name
Nueces
Designated Location
Survey Station No.
Designated Name
1631+29
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
24
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
10.75
Pipe Wall Thickness
0.25
Pipe Smys
35000
Pipe Specification
Unknown
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1946
Manufactured Year
1946
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
86463
Est Cost Gas Released
650
Est Cost Prop Damage
302458
Est Cost Emergency
750688
Est Cost Environmental
0
Est Cost Other
0
Prpty
1140259
Accident Psig
360
Mop Psig
1172
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
175824
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The controllers performed their duties per the remote operating procedures. The leak detection model did not indicate an abnormal imbalance and there were no alarms that indicated a leak.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Corrosive Commodity Ind
Yes
Int Water Acid Ind
Yes
Int Microbiological Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Axial Recent Year
2008
Ultrasonic Recent Year
2012
Geometry Recent Year
2012
Other Recent Year
2008
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2005
Hydrtst Most Rcnt Pressure
1567
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
C**** K*******
Preparer Title
Program Specialist
Preparer Email
C*************@k***********.com
Preparer Telephone
316-828-4121
Preparer Fax
316-529-6377
Prepared Date
2015-10-06 00:00:00
Authorizer Name
K****** H******
Authorizer Telephone
361-242-5540
Authorizer Title
Dot Compliance Specialist
Authorizer Email
K**************@k***********.com
Narrative
On september 23, 2014 at approximately 10:05, koch pipeline company, l.P., ("kpl") was notified by another operator of staining on kpl's right-of-way. Kpl dispatched local operators to the site. The pipeline control center ("pcc") was notified and the pipeline was shut down on september 23, 2014 at 10:09. Leak detection did not indicate anything abnormal while the line was running. The kpl operators walked the area to determine if any crude was on or within the vicinity of the right-of-way. The operators laid down absorbent pads, but did not pick up any hydrocarbons on the pads or on four gas meters. Additionally, the operators probed 12 to 15 inches on top of the right-of-way. The visual inspection did not indicate a release. A sample of the surface soil was collected and provided to naismith engineering ("nei") to screen with a photo-ionization detector. Initial screening results of the soil sample indicated a hydrocarbon reading of approximately 700 ppm, but could not differentiate the type of hydrocarbon. Based on the field inspections, pcc was contacted on september 23, 2014 at 13:24 to restart the line. Nei mobilized to the site on september 29, 2014 to collect a fresh soil sample directly from the impacted area and submitted the sample for laboratory analysis. The goal of this sampling was to determine if the soil impact was caused by crude oil (handled by kpl) or a lighter petroleum product such as gasoline or diesel (not handled by kpl). The laboratory results were received on september 30, 2014 and indicated that the product was likely crude oil and not gasoline or diesel. Kpl personnel excavated the line and a leak was confirmed on october 2, 2014 at 15:54. The pipeline remains shutdown.
Report Received Date 2014-10-31 00:00:00
Iyear 2014
Report Number 20140384
Supplemental Number 20803
Report Type Supplemental Final
Operator Id 22855 PHMSA Enforcement
Name Koch Pipeline Company, L.p.
Operator Street Address 4111 East 37th Street North
Operator City Name Wichita
Operator State Abbreviation KS
Operator Postal Code 67220
Local Datetime 2014-10-02 15:54:00
Location Latitude 27.770422 Google Maps OpenStreetMap
Location Longitude -97.54975 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 6.5
Recovered Bbls 6
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-10-02 15:54:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Already Shut Down Due To A Prior Release
On Site Datetime 2014-10-02 15:54:00
Nrc Rpt Datetime 2014-10-02 16:20:00
Nrc Rpt Num 1097212 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Seeligson To Mayo 10"
Segment Name 60402010
Onshore State Abbreviation Tx
Onshore Postal Code 78339
Onshore City Name Banquete
Onshore County Name Nueces
Designated Location Survey Station No.
Designated Name 1631+29
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 24
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 10.75
Pipe Wall Thickness 0.25
Pipe Smys 35000
Pipe Specification Unknown
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1946
Manufactured Year 1946
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 86463
Est Cost Gas Released 650
Est Cost Prop Damage 302458
Est Cost Emergency 750688
Est Cost Environmental 0
Est Cost Other 0
Prpty 1140259
Accident Psig 360
Mop Psig 1172
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 175824
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The controllers performed their duties per the remote operating procedures. The leak detection model did not indicate an abnormal imbalance and there were no alarms that indicated a leak.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Corrosive Commodity Ind Yes
Int Water Acid Ind Yes
Int Microbiological Ind Yes
Int Metallurgical Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Ultrasonic Ind Yes
Axial Recent Year 2008
Ultrasonic Recent Year 2012
Geometry Recent Year 2012
Other Recent Year 2008
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2005
Hydrtst Most Rcnt Pressure 1567
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name C**** K*******
Preparer Title Program Specialist
Preparer Email C*************@k***********.com
Preparer Telephone 316-828-4121
Preparer Fax 316-529-6377
Prepared Date 2015-10-06 00:00:00
Authorizer Name K****** H******
Authorizer Telephone 361-242-5540
Authorizer Title Dot Compliance Specialist
Authorizer Email K**************@k***********.com
Narrative On september 23, 2014 at approximately 10:05, koch pipeline company, l.P., ("kpl") was notified by another operator of staining on kpl's right-of-way. Kpl dispatched local operators to the site. The pipeline control center ("pcc") was notified and the pipeline was shut down on september 23, 2014 at 10:09. Leak detection did not indicate anything abnormal while the line was running. The kpl operators walked the area to determine if any crude was on or within the vicinity of the right-of-way. The operators laid down absorbent pads, but did not pick up any hydrocarbons on the pads or on four gas meters. Additionally, the operators probed 12 to 15 inches on top of the right-of-way. The visual inspection did not indicate a release. A sample of the surface soil was collected and provided to naismith engineering ("nei") to screen with a photo-ionization detector. Initial screening results of the soil sample indicated a hydrocarbon reading of approximately 700 ppm, but could not differentiate the type of hydrocarbon. Based on the field inspections, pcc was contacted on september 23, 2014 at 13:24 to restart the line. Nei mobilized to the site on september 29, 2014 to collect a fresh soil sample directly from the impacted area and submitted the sample for laboratory analysis. The goal of this sampling was to determine if the soil impact was caused by crude oil (handled by kpl) or a lighter petroleum product such as gasoline or diesel (not handled by kpl). The laboratory results were received on september 30, 2014 and indicated that the product was likely crude oil and not gasoline or diesel. Kpl personnel excavated the line and a leak was confirmed on october 2, 2014 at 15:54. The pipeline remains shutdown.

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