HL incident on 2014-09-25 — TX

Operator
Sunoco Pipeline L.p.
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$100
Incident datetime
2014-09-25 08:56
Report number
Location
TX
Narrative
On 9/25/2014 at 08:56 the small release occurred at the tol5 pump station. Contractor was working to install blind flanges on piping to isolate the launcher trap from flare header. Contractor erroneously loosened flange on pressurized side of valve that was loto'd. An splp employee was on site for unrelated work activities and immediately contacted the control center and the pipeline was shut down. Once the area was determined to be safe for re-entry splp personnel completed the repair.
Detailed record list
Report Received Date
2014-10-24 00:00:00
Iyear
2014
Report Number
20140377
Supplemental Number
20077
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2014-09-25 08:56:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Ethane
Unintentional Release Bbls
1.43
Intentional Release Bbls
3.4
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2014-09-25 08:56:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-09-25 08:57:00
Restart Datetime
2014-09-25 12:26:00
On Site Datetime
2014-09-25 08:56:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
13000 / Tol5 (Toledo Ethane)
Segment Name
13000 Toledo To Inkster 8"
Onshore State Abbreviation
Oh
Onshore Postal Code
43616
Onshore City Name
Oregon
Onshore County Name
Lucas
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Flange Assembly
Installation Year
2013
Material Involved
Material Other Than Carbon Steel
Material Details
316 Stainless Steel (Flange)
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
100
Est Cost Prop Damage
100
Est Cost Emergency
5000
Est Cost Environmental
0
Est Cost Other
0
Prpty
5200
Accident Psig
1164
Mop Psig
1436
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Flange On Pressurized Side Of Valve Was Loosened By Contractor.
Related Failure Follow Ind
Yes
Category Type
Commissioning
Operator Qualification Ind
Yes
Qualified Individuals
No, But They Were Performing The Task(S) Under The Direction And Observation Of A Qualified Individual
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2015-01-21 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manager
Authorizer Email
T*********@s**************.com
Narrative
On 9/25/2014 at 08:56 the small release occurred at the tol5 pump station. Contractor was working to install blind flanges on piping to isolate the launcher trap from flare header. Contractor erroneously loosened flange on pressurized side of valve that was loto'd. An splp employee was on site for unrelated work activities and immediately contacted the control center and the pipeline was shut down. Once the area was determined to be safe for re-entry splp personnel completed the repair.
Report Received Date 2014-10-24 00:00:00
Iyear 2014
Report Number 20140377
Supplemental Number 20077
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2014-09-25 08:56:00
Location Latitude 41.62263 Google Maps OpenStreetMap
Location Longitude -83.48667 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Ethane
Unintentional Release Bbls 1.43
Intentional Release Bbls 3.4
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2014-09-25 08:56:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-09-25 08:57:00
Restart Datetime 2014-09-25 12:26:00
On Site Datetime 2014-09-25 08:56:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name 13000 / Tol5 (Toledo Ethane)
Segment Name 13000 Toledo To Inkster 8"
Onshore State Abbreviation Oh
Onshore Postal Code 43616
Onshore City Name Oregon
Onshore County Name Lucas
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Flange Assembly
Installation Year 2013
Material Involved Material Other Than Carbon Steel
Material Details 316 Stainless Steel (Flange)
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 100
Est Cost Prop Damage 100
Est Cost Emergency 5000
Est Cost Environmental 0
Est Cost Other 0
Prpty 5200
Accident Psig 1164
Mop Psig 1436
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Flange On Pressurized Side Of Valve Was Loosened By Contractor.
Related Failure Follow Ind Yes
Category Type Commissioning
Operator Qualification Ind Yes
Qualified Individuals No, But They Were Performing The Task(S) Under The Direction And Observation Of A Qualified Individual
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2015-01-21 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manager
Authorizer Email T*********@s**************.com
Narrative On 9/25/2014 at 08:56 the small release occurred at the tol5 pump station. Contractor was working to install blind flanges on piping to isolate the launcher trap from flare header. Contractor erroneously loosened flange on pressurized side of valve that was loto'd. An splp employee was on site for unrelated work activities and immediately contacted the control center and the pipeline was shut down. Once the area was determined to be safe for re-entry splp personnel completed the repair.

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