HL incident on 2014-09-25 — TX

Operator
Enterprise Products Operating Llc
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$125,000
Incident datetime
2014-09-25 10:43
Report number
Location
TX
Narrative
On 9/25/2014 at approximately 10:45 hrs, pipeline control received a call from enterprise contractor reporting a pinhole size leak on valve on its p74 near mile post 29. The leak resulted from the contract crew sandblasting the valve body in order to prime and paint the valve site. At 13:23 hrs. On 9/25/2014, it was determined that the repair would cost more than $50k and was reportable to the nrc. The pipeline was stoppled, the old valve was removed, and a new valve installed. The line was returned to service on 9/28/2014. Per the metallurgical analysis performed on the failed valve by kiefner and associates, "the leak was caused by a manufacturing defect of interconnected porosity that created a leak path through the body of the valve."
Detailed record list
Report Received Date
2014-10-23 00:00:00
Iyear
2014
Report Number
20140371
Supplemental Number
20386
Report Type
Supplemental Final
Operator Id
Name
Enterprise Products Operating Llc
Operator Street Address
1100 Louisiana Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2014-09-25 10:43:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.1
Intentional Release Bbls
1
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2014-09-25 10:43:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Not Flowing At The Time Of The Accident
On Site Datetime
2014-09-25 10:43:00
Nrc Rpt Datetime
2014-09-25 13:33:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Mcrae To West Memphis
Segment Name
P74
Onshore State Abbreviation
Ar
Onshore Postal Code
72101
Onshore City Name
Wiville
Onshore County Name
Woodruff
Designated Location
Milepost/valve Station
Designated Name
Mp28.93
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
30
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Wkm
Installation Year
1954
Manufactured Year
1954
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
25
Est Cost Prop Damage
125000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
16415
Est Cost Other Details
Metallurgical Analysis Of Failed Valve
Prpty
141440
Accident Psig
358
Mop Psig
1226
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
100320
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Leak occurred during sandblasting activities in preparation for coating and painting. Additionally, leak was not detectable by control room.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind
Yes
Eq Additional Other Details
Porosity In Valve Body Casting Created During Manufacture
Preparer Name
M*** P*****
Preparer Title
Sr. Pipeline Compliance Specialist
Preparer Email
M*******@e****.com
Preparer Telephone
713-381-5897
Prepared Date
2015-04-27 00:00:00
Authorizer Name
M*** P*****
Authorizer Telephone
713-381-5897
Authorizer Title
Sr. Pipeline Comliance Specialist
Authorizer Email
M*******@e****.com
Narrative
On 9/25/2014 at approximately 10:45 hrs, pipeline control received a call from enterprise contractor reporting a pinhole size leak on valve on its p74 near mile post 29. The leak resulted from the contract crew sandblasting the valve body in order to prime and paint the valve site. At 13:23 hrs. On 9/25/2014, it was determined that the repair would cost more than $50k and was reportable to the nrc. The pipeline was stoppled, the old valve was removed, and a new valve installed. The line was returned to service on 9/28/2014. Per the metallurgical analysis performed on the failed valve by kiefner and associates, "the leak was caused by a manufacturing defect of interconnected porosity that created a leak path through the body of the valve."
Report Received Date 2014-10-23 00:00:00
Iyear 2014
Report Number 20140371
Supplemental Number 20386
Report Type Supplemental Final
Operator Id 31618 PHMSA Enforcement
Name Enterprise Products Operating Llc
Operator Street Address 1100 Louisiana Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2014-09-25 10:43:00
Location Latitude 35.134147 Google Maps OpenStreetMap
Location Longitude -91.242388 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.1
Intentional Release Bbls 1
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2014-09-25 10:43:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Not Flowing At The Time Of The Accident
On Site Datetime 2014-09-25 10:43:00
Nrc Rpt Datetime 2014-09-25 13:33:00
Nrc Rpt Num 1096463 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Mcrae To West Memphis
Segment Name P74
Onshore State Abbreviation Ar
Onshore Postal Code 72101
Onshore City Name Wiville
Onshore County Name Woodruff
Designated Location Milepost/valve Station
Designated Name Mp28.93
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 30
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Wkm
Installation Year 1954
Manufactured Year 1954
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 25
Est Cost Prop Damage 125000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 16415
Est Cost Other Details Metallurgical Analysis Of Failed Valve
Prpty 141440
Accident Psig 358
Mop Psig 1226
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 100320
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Leak occurred during sandblasting activities in preparation for coating and painting. Additionally, leak was not detectable by control room.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind Yes
Eq Additional Other Details Porosity In Valve Body Casting Created During Manufacture
Preparer Name M*** P*****
Preparer Title Sr. Pipeline Compliance Specialist
Preparer Email M*******@e****.com
Preparer Telephone 713-381-5897
Prepared Date 2015-04-27 00:00:00
Authorizer Name M*** P*****
Authorizer Telephone 713-381-5897
Authorizer Title Sr. Pipeline Comliance Specialist
Authorizer Email M*******@e****.com
Narrative On 9/25/2014 at approximately 10:45 hrs, pipeline control received a call from enterprise contractor reporting a pinhole size leak on valve on its p74 near mile post 29. The leak resulted from the contract crew sandblasting the valve body in order to prime and paint the valve site. At 13:23 hrs. On 9/25/2014, it was determined that the repair would cost more than $50k and was reportable to the nrc. The pipeline was stoppled, the old valve was removed, and a new valve installed. The line was returned to service on 9/28/2014. Per the metallurgical analysis performed on the failed valve by kiefner and associates, "the leak was caused by a manufacturing defect of interconnected porosity that created a leak path through the body of the valve."

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