HL incident on 2014-09-13 — OK

Operator
Magellan Ammonia Pipeline, L.p.
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$10,000
Incident datetime
2014-09-13 14:10
Report number
Location
OK
Narrative
This release was found through a hydrostatic pressure test. The reported quantity released was determined by soil test. Following the august 14, 2014 release at mp 62.5, magellan made the determination to complete a hydrostatic pressure test (including a spike test) of this pipeline, designated as the enid lateral, before returning it to service. While on test, it was determined that the line was losing pressure which indicated a potential pinhole somewhere else on the pipeline. Field investigation identified a pinhole in a girth weld at mp 68.42. Once the line was excavated, it was determined that this pinhole in the girth weld was likely seeping prior to the test. The location of the excavation is in a road crossing identified as se 50 rd. The hydrostatic test was successfully completed, after which, the specimen containing the leak feature was cut out and replaced with a piece of new, pretested pipe. Approximately 500 cubic yards of soil will ultimately be remediated. Note, the exceedance of 110% of mop mentioned in part e, #1 and #3 occurred during a hydrostatic test with water and did not occur during pipeline operations. Note, PHMSA instructions (rev 12-2015) for form PHMSA f 7000-1 (rev 7-2014) accident report - hazardous liquid pipeline systems, omb no. 2137-0047 expires: 12/31/2016, page 5 of 13 provides: "in cases where an accident results in long-term remediation, an operator may cease filing supplemental reports in the following situations and, instead, file a final report even when additional remediation costs and recovery of released commodity are still occurring: "2. When the estimated final costs and volume of commodity recovered can be predicted with a reasonable degree of certainty." based on that guidance, this supplemental-final report contains estimates in part a, #11 of the total volume of product expected to be ultimately recovered, along with anticipated total costs in part d, #8, in compliance with the provisions of item #2 referenced above. Further, it is anticipated that recovery, which is scheduled to continue through 2018, will soon be transferred under the auspices of the kansas department of health & environment (kdhe) voluntary cleanup program which oversees remediation programs of the type covered in this report second supplemental-final report was filed on august 12, 2016 to correct typographical errors in part h.
Detailed record list
Report Received Date
2014-10-13 00:00:00
Iyear
2014
Report Number
20140362
Supplemental Number
21595
Report Type
Supplemental Final
Operator Id
Name
Magellan Ammonia Pipeline, L.p.
Operator Street Address
One Williams Center, Otc-9 P.o. Box 22186
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2014-09-13 14:10:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
15.6
Intentional Release Bbls
0
Recovered Bbls
15.6
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2014-09-13 14:10:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Was Undergoing Hydrostatic Testing At The Time The Release Was Discovered
On Site Datetime
2014-09-13 14:10:00
Nrc Rpt Datetime
2014-09-13 22:32:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Enid Lateral Nh3
Segment Name
Line Id 517
Onshore State Abbreviation
Ks
Onshore Postal Code
67058
Onshore City Name
Anthony
Onshore County Name
Harper
Designated Location
Milepost/valve Station
Designated Name
68.42
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
144
Crossing
Yes
Railroad Crossing Ind
Yes
Railroad Type
Uncased
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
8
Pipe Wall Thickness
0.322
Pipe Smys
46000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Lone Star Steel
Pipe Coating Type
Cold Applied Tape
Weld Subtype
Pipe Girth Weld
Installation Year
1973
Manufactured Year
1973
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Groundwater Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Groundwater Contam Ind
Yes
Amount Released
15.6
Rel Water Name
Groundwater
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
2000
Est Cost Gas Released
1250
Est Cost Prop Damage
10000
Est Cost Emergency
2500
Est Cost Environmental
200371
Est Cost Other
0
Prpty
216121
Accident Psig
1619
Mop Psig
1198
Accident Pressure
Pressure Exceeded 110% Of Mop
Pressure Restriction Ind
No
Length Segment Isolated
52800
Internal Inspection Ind
Yes
Operation Complications Ind
Yes
Incompat Commod Ind
Yes
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
No
Scada Functional Ind
No
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
No
Cpm Functional Ind
No
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A hydrostatic test was being performed at the time the release was discovered. The entries in scada were put in manual and real values were not reading form the field. Field employees were monitoring this segment for integrity, eliminating the possibility that the control room or the controller caused or contributed to the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
None Identified
Pwf Additional Other Ind
Yes
Collected Data Ind
Yes
Other Recent Year
2005
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2010
Hydrtst Most Rcnt Pressure
1537
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K****** L* L*******
Preparer Title
Sr. Compliance Coordinator
Preparer Email
K***********@m*********.com
Preparer Telephone
918-574-7315
Preparer Fax
918-574-7377
Prepared Date
2016-08-12 00:00:00
Authorizer Name
K****** L* L*******
Authorizer Telephone
918-574-7315
Authorizer Title
Sr. Compliance Coordinator
Authorizer Email
K***********@m*********.com
Narrative
This release was found through a hydrostatic pressure test. The reported quantity released was determined by soil test. Following the august 14, 2014 release at mp 62.5, magellan made the determination to complete a hydrostatic pressure test (including a spike test) of this pipeline, designated as the enid lateral, before returning it to service. While on test, it was determined that the line was losing pressure which indicated a potential pinhole somewhere else on the pipeline. Field investigation identified a pinhole in a girth weld at mp 68.42. Once the line was excavated, it was determined that this pinhole in the girth weld was likely seeping prior to the test. The location of the excavation is in a road crossing identified as se 50 rd. The hydrostatic test was successfully completed, after which, the specimen containing the leak feature was cut out and replaced with a piece of new, pretested pipe. Approximately 500 cubic yards of soil will ultimately be remediated. Note, the exceedance of 110% of mop mentioned in part e, #1 and #3 occurred during a hydrostatic test with water and did not occur during pipeline operations. Note, PHMSA instructions (rev 12-2015) for form PHMSA f 7000-1 (rev 7-2014) accident report - hazardous liquid pipeline systems, omb no. 2137-0047 expires: 12/31/2016, page 5 of 13 provides: "in cases where an accident results in long-term remediation, an operator may cease filing supplemental reports in the following situations and, instead, file a final report even when additional remediation costs and recovery of released commodity are still occurring: "2. When the estimated final costs and volume of commodity recovered can be predicted with a reasonable degree of certainty." based on that guidance, this supplemental-final report contains estimates in part a, #11 of the total volume of product expected to be ultimately recovered, along with anticipated total costs in part d, #8, in compliance with the provisions of item #2 referenced above. Further, it is anticipated that recovery, which is scheduled to continue through 2018, will soon be transferred under the auspices of the kansas department of health & environment (kdhe) voluntary cleanup program which oversees remediation programs of the type covered in this report second supplemental-final report was filed on august 12, 2016 to correct typographical errors in part h.
Report Received Date 2014-10-13 00:00:00
Iyear 2014
Report Number 20140362
Supplemental Number 21595
Report Type Supplemental Final
Operator Id 12105 PHMSA Enforcement
Name Magellan Ammonia Pipeline, L.p.
Operator Street Address One Williams Center, Otc-9 P.o. Box 22186
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2014-09-13 14:10:00
Location Latitude 37.08136 Google Maps OpenStreetMap
Location Longitude -97.85246 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 15.6
Intentional Release Bbls 0
Recovered Bbls 15.6
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2014-09-13 14:10:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line Was Undergoing Hydrostatic Testing At The Time The Release Was Discovered
On Site Datetime 2014-09-13 14:10:00
Nrc Rpt Datetime 2014-09-13 22:32:00
Nrc Rpt Num 1095256 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Enid Lateral Nh3
Segment Name Line Id 517
Onshore State Abbreviation Ks
Onshore Postal Code 67058
Onshore City Name Anthony
Onshore County Name Harper
Designated Location Milepost/valve Station
Designated Name 68.42
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 144
Crossing Yes
Railroad Crossing Ind Yes
Railroad Type Uncased
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 8
Pipe Wall Thickness 0.322
Pipe Smys 46000
Pipe Specification Api 5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Lone Star Steel
Pipe Coating Type Cold Applied Tape
Weld Subtype Pipe Girth Weld
Installation Year 1973
Manufactured Year 1973
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Groundwater Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Groundwater Contam Ind Yes
Amount Released 15.6
Rel Water Name Groundwater
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 2000
Est Cost Gas Released 1250
Est Cost Prop Damage 10000
Est Cost Emergency 2500
Est Cost Environmental 200371
Est Cost Other 0
Prpty 216121
Accident Psig 1619
Mop Psig 1198
Accident Pressure Pressure Exceeded 110% Of Mop
Pressure Restriction Ind No
Length Segment Isolated 52800
Internal Inspection Ind Yes
Operation Complications Ind Yes
Incompat Commod Ind Yes
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind No
Scada Functional Ind No
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind No
Cpm Functional Ind No
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A hydrostatic test was being performed at the time the release was discovered. The entries in scada were put in manual and real values were not reading form the field. Field employees were monitoring this segment for integrity, eliminating the possibility that the control room or the controller caused or contributed to the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details None Identified
Pwf Additional Other Ind Yes
Collected Data Ind Yes
Other Recent Year 2005
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2010
Hydrtst Most Rcnt Pressure 1537
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K****** L* L*******
Preparer Title Sr. Compliance Coordinator
Preparer Email K***********@m*********.com
Preparer Telephone 918-574-7315
Preparer Fax 918-574-7377
Prepared Date 2016-08-12 00:00:00
Authorizer Name K****** L* L*******
Authorizer Telephone 918-574-7315
Authorizer Title Sr. Compliance Coordinator
Authorizer Email K***********@m*********.com
Narrative This release was found through a hydrostatic pressure test. The reported quantity released was determined by soil test. Following the august 14, 2014 release at mp 62.5, magellan made the determination to complete a hydrostatic pressure test (including a spike test) of this pipeline, designated as the enid lateral, before returning it to service. While on test, it was determined that the line was losing pressure which indicated a potential pinhole somewhere else on the pipeline. Field investigation identified a pinhole in a girth weld at mp 68.42. Once the line was excavated, it was determined that this pinhole in the girth weld was likely seeping prior to the test. The location of the excavation is in a road crossing identified as se 50 rd. The hydrostatic test was successfully completed, after which, the specimen containing the leak feature was cut out and replaced with a piece of new, pretested pipe. Approximately 500 cubic yards of soil will ultimately be remediated. Note, the exceedance of 110% of mop mentioned in part e, #1 and #3 occurred during a hydrostatic test with water and did not occur during pipeline operations. Note, PHMSA instructions (rev 12-2015) for form PHMSA f 7000-1 (rev 7-2014) accident report - hazardous liquid pipeline systems, omb no. 2137-0047 expires: 12/31/2016, page 5 of 13 provides: "in cases where an accident results in long-term remediation, an operator may cease filing supplemental reports in the following situations and, instead, file a final report even when additional remediation costs and recovery of released commodity are still occurring: "2. When the estimated final costs and volume of commodity recovered can be predicted with a reasonable degree of certainty." based on that guidance, this supplemental-final report contains estimates in part a, #11 of the total volume of product expected to be ultimately recovered, along with anticipated total costs in part d, #8, in compliance with the provisions of item #2 referenced above. Further, it is anticipated that recovery, which is scheduled to continue through 2018, will soon be transferred under the auspices of the kansas department of health & environment (kdhe) voluntary cleanup program which oversees remediation programs of the type covered in this report second supplemental-final report was filed on august 12, 2016 to correct typographical errors in part h.

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