HL incident on 2014-08-20 — PA

Operator
Buckeye Partners, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$155,059
Incident datetime
2014-08-20 08:30
Report number
Location
PA
Narrative
On 8/20/2014 at 08:30, linden station operations personnel discovered jet fuel in the facility storm water system. Emergency response procedures were implemented and required notifications were made. Local operations personnel secured all potentially affected lines and deployed absorbent pads. All product released was contained on linden station property. By 09:00, vacuum trucks arrived on site and started recovering product. Over the next six days, a systematic approach to analyze station diagrams, and track all products through the station, lead to the excavation, isolation and pressure testing of various sections of the 12 inch bayway line shipper manifold area of the station. On 8/26/2014, linden station was shutdown, to isolate a dead leg on a section of the station pressure relief system attached to the 12 inch bayway line shipper manifold. After unsatisfactory pressure test results, the dead leg was removed, a blind flange installed, and the section of removed pipe was sent for metallurgical analysis. All free product was recovered, and contaminated soil removed. No further remediation is necessary. Metallurgical analysis performed by a third party laboratory determined that the release occurred as a result of internal corrosion. The presence of bacteria, discovered by the analysis, indicates that the corrosion was likely due to microbiologically influenced corrosion.
Detailed record list
Report Received Date
2014-09-19 00:00:00
Iyear
2014
Report Number
20140333
Supplemental Number
20382
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2014-08-20 08:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
143
Recovered Bbls
130
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-08-20 08:30:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Suspected Location Was A Dead Leg
On Site Datetime
2014-08-20 08:30:00
Nrc Rpt Datetime
2014-08-20 12:14:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Linden Station
Segment Name
Ln
Onshore State Abbreviation
Nj
Onshore Postal Code
07036
Onshore City Name
Linden
Onshore County Name
Union
Designated Location
Milepost/valve Station
Designated Name
Ln
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8
Pipe Wall Thickness
0.322
Pipe Smys
Unknown
Pipe Specification
Apl 5l Line Pipe Steel
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1952
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Internal Corrosion
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
155059
Est Cost Emergency
818521
Est Cost Environmental
475
Est Cost Other
2189
Est Cost Other Details
Estimated Commodity Lost Calculation Will Be Determined At A Later Date
Prpty
976244
Accident Psig
0
Mop Psig
0
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
This section of the station is not monitored by scada
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
C********** A S********
Preparer Title
Sr Compliance Specialist
Preparer Email
C*********@b******.com
Preparer Telephone
610-904-4410
Prepared Date
2015-04-24 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On 8/20/2014 at 08:30, linden station operations personnel discovered jet fuel in the facility storm water system. Emergency response procedures were implemented and required notifications were made. Local operations personnel secured all potentially affected lines and deployed absorbent pads. All product released was contained on linden station property. By 09:00, vacuum trucks arrived on site and started recovering product. Over the next six days, a systematic approach to analyze station diagrams, and track all products through the station, lead to the excavation, isolation and pressure testing of various sections of the 12 inch bayway line shipper manifold area of the station. On 8/26/2014, linden station was shutdown, to isolate a dead leg on a section of the station pressure relief system attached to the 12 inch bayway line shipper manifold. After unsatisfactory pressure test results, the dead leg was removed, a blind flange installed, and the section of removed pipe was sent for metallurgical analysis. All free product was recovered, and contaminated soil removed. No further remediation is necessary. Metallurgical analysis performed by a third party laboratory determined that the release occurred as a result of internal corrosion. The presence of bacteria, discovered by the analysis, indicates that the corrosion was likely due to microbiologically influenced corrosion.
Report Received Date 2014-09-19 00:00:00
Iyear 2014
Report Number 20140333
Supplemental Number 20382
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2014-08-20 08:30:00
Location Latitude 40.609186 Google Maps OpenStreetMap
Location Longitude -74.239401 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 143
Recovered Bbls 130
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-08-20 08:30:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Suspected Location Was A Dead Leg
On Site Datetime 2014-08-20 08:30:00
Nrc Rpt Datetime 2014-08-20 12:14:00
Nrc Rpt Num 1092873 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Linden Station
Segment Name Ln
Onshore State Abbreviation Nj
Onshore Postal Code 07036
Onshore City Name Linden
Onshore County Name Union
Designated Location Milepost/valve Station
Designated Name Ln
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8
Pipe Wall Thickness 0.322
Pipe Smys Unknown
Pipe Specification Apl 5l Line Pipe Steel
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1952
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Internal Corrosion
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 155059
Est Cost Emergency 818521
Est Cost Environmental 475
Est Cost Other 2189
Est Cost Other Details Estimated Commodity Lost Calculation Will Be Determined At A Later Date
Prpty 976244
Accident Psig 0
Mop Psig 0
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details This section of the station is not monitored by scada
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Metallurgical Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name C********** A S********
Preparer Title Sr Compliance Specialist
Preparer Email C*********@b******.com
Preparer Telephone 610-904-4410
Prepared Date 2015-04-24 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On 8/20/2014 at 08:30, linden station operations personnel discovered jet fuel in the facility storm water system. Emergency response procedures were implemented and required notifications were made. Local operations personnel secured all potentially affected lines and deployed absorbent pads. All product released was contained on linden station property. By 09:00, vacuum trucks arrived on site and started recovering product. Over the next six days, a systematic approach to analyze station diagrams, and track all products through the station, lead to the excavation, isolation and pressure testing of various sections of the 12 inch bayway line shipper manifold area of the station. On 8/26/2014, linden station was shutdown, to isolate a dead leg on a section of the station pressure relief system attached to the 12 inch bayway line shipper manifold. After unsatisfactory pressure test results, the dead leg was removed, a blind flange installed, and the section of removed pipe was sent for metallurgical analysis. All free product was recovered, and contaminated soil removed. No further remediation is necessary. Metallurgical analysis performed by a third party laboratory determined that the release occurred as a result of internal corrosion. The presence of bacteria, discovered by the analysis, indicates that the corrosion was likely due to microbiologically influenced corrosion.

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