HL incident on 2014-08-11 — TX

Operator
Mobil Pipe Line Company
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$41,000
Incident datetime
2014-08-11 09:00
Report number
Location
TX
Narrative
25 gallon crude oil release from station suction piping. The cause of the release was internal corrosion. Pipe is being examined by a metallurgist, but results are not available at this time. Update 5/13/15 - a 20 foot spool piece of 20 inch pipe was replaced as a repair as well as to minimize low flow piping. A visual inspection was done on the remaining pipe with no internal corrosion observed. The original report indicating the a metallurgical examination would be done was incorrect, field/visual inspections were conducted by an empco corrosion technician and the cause was determined to be a combination of internal corrosion and erosion. The manifold at the leak location is treated with corrosion inhibitor, and a dna bacteria survey has been completed. Gps coordinates appear to be correct when checked on google earth. A total of 49 tons of soil were removed from the site. Soil disposal costs were higher than original estimates resulting in the total incident costs exceeding $50k. The fact that the total costs had exceeded $50k was not discovered until the original 7000-1 was completed.
Detailed record list
Report Received Date
2014-09-10 00:00:00
Iyear
2014
Report Number
20140320
Supplemental Number
20435
Report Type
Supplemental Final
Operator Id
Name
Mobil Pipe Line Company
Operator Street Address
800 Bell Street Rm 623f
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2014-08-11 09:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.59
Recovered Bbls
0.59
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-08-11 09:00:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-08-11 09:00:00
Restart Datetime
2014-08-19 12:00:00
On Site Datetime
2014-08-11 09:00:00
Nrc Rpt Num
Nrc Notification Required But Not Made
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Patoka Station
Segment Name
Patoka Station
Onshore State Abbreviation
Il
Onshore Postal Code
62875
Onshore City Name
Patoka
Onshore County Name
Marion
Designated Location
Milepost/valve Station
Designated Name
Patoka Sta
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
20
Pipe Wall Thickness
0.312
Pipe Smys
35000
Pipe Specification
Grade B
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1949
Manufactured Year
1949
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
50
Est Cost Prop Damage
41000
Est Cost Emergency
0
Est Cost Environmental
28000
Est Cost Other
0
Prpty
69050
Accident Psig
30
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
This was a small pinhole leak on station suction piping.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
General Corrosion
Int Water Acid Ind
Yes
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
Straight Run Of Suction Piping. Release Was At 07:00 On The Pipe.
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** M*********
Preparer Title
Pipeline Safety Advisor
Preparer Email
T**************@e*********.com
Preparer Telephone
8326247880
Preparer Fax
7136568232
Prepared Date
2015-05-13 00:00:00
Authorizer Name
J** B* R***
Authorizer Telephone
8326254930
Authorizer Title
Sshe Manager
Authorizer Email
J*********@e*********.com
Narrative
25 gallon crude oil release from station suction piping. The cause of the release was internal corrosion. Pipe is being examined by a metallurgist, but results are not available at this time. Update 5/13/15 - a 20 foot spool piece of 20 inch pipe was replaced as a repair as well as to minimize low flow piping. A visual inspection was done on the remaining pipe with no internal corrosion observed. The original report indicating the a metallurgical examination would be done was incorrect, field/visual inspections were conducted by an empco corrosion technician and the cause was determined to be a combination of internal corrosion and erosion. The manifold at the leak location is treated with corrosion inhibitor, and a dna bacteria survey has been completed. Gps coordinates appear to be correct when checked on google earth. A total of 49 tons of soil were removed from the site. Soil disposal costs were higher than original estimates resulting in the total incident costs exceeding $50k. The fact that the total costs had exceeded $50k was not discovered until the original 7000-1 was completed.
Report Received Date 2014-09-10 00:00:00
Iyear 2014
Report Number 20140320
Supplemental Number 20435
Report Type Supplemental Final
Operator Id 12628 PHMSA Enforcement
Name Mobil Pipe Line Company
Operator Street Address 800 Bell Street Rm 623f
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2014-08-11 09:00:00
Location Latitude 38.77706 Google Maps OpenStreetMap
Location Longitude -89.08485 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.59
Recovered Bbls 0.59
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-08-11 09:00:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-08-11 09:00:00
Restart Datetime 2014-08-19 12:00:00
On Site Datetime 2014-08-11 09:00:00
Nrc Rpt Num Nrc Notification Required But Not Made NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Patoka Station
Segment Name Patoka Station
Onshore State Abbreviation Il
Onshore Postal Code 62875
Onshore City Name Patoka
Onshore County Name Marion
Designated Location Milepost/valve Station
Designated Name Patoka Sta
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 20
Pipe Wall Thickness 0.312
Pipe Smys 35000
Pipe Specification Grade B
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1949
Manufactured Year 1949
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 50
Est Cost Prop Damage 41000
Est Cost Emergency 0
Est Cost Environmental 28000
Est Cost Other 0
Prpty 69050
Accident Psig 30
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details This was a small pinhole leak on station suction piping.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results General Corrosion
Int Water Acid Ind Yes
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details Straight Run Of Suction Piping. Release Was At 07:00 On The Pipe.
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** M*********
Preparer Title Pipeline Safety Advisor
Preparer Email T**************@e*********.com
Preparer Telephone 8326247880
Preparer Fax 7136568232
Prepared Date 2015-05-13 00:00:00
Authorizer Name J** B* R***
Authorizer Telephone 8326254930
Authorizer Title Sshe Manager
Authorizer Email J*********@e*********.com
Narrative 25 gallon crude oil release from station suction piping. The cause of the release was internal corrosion. Pipe is being examined by a metallurgist, but results are not available at this time. Update 5/13/15 - a 20 foot spool piece of 20 inch pipe was replaced as a repair as well as to minimize low flow piping. A visual inspection was done on the remaining pipe with no internal corrosion observed. The original report indicating the a metallurgical examination would be done was incorrect, field/visual inspections were conducted by an empco corrosion technician and the cause was determined to be a combination of internal corrosion and erosion. The manifold at the leak location is treated with corrosion inhibitor, and a dna bacteria survey has been completed. Gps coordinates appear to be correct when checked on google earth. A total of 49 tons of soil were removed from the site. Soil disposal costs were higher than original estimates resulting in the total incident costs exceeding $50k. The fact that the total costs had exceeded $50k was not discovered until the original 7000-1 was completed.

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