HL incident on 2014-08-09 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2014-08-09 08:00
Report number
Location
OK
Narrative
Mainline booster pump continued running after mainline pump was shut down. This was due to a communications error in the plc caused by a momentary loss of power. When the booster pump continued to run after the mainline unit was shut down, a thermal relief valve on the filter vessel relieved at a setpoint of 150 psi. All happened during a heavy rain event with the relief into the sump system overwhelmed the drain. A valve in the drain system to the filer dry box provided a path for the diesel to spill onto the cement. To correct the issue, the controls group fixed the glitch in the plc and the setpoint of the relief valve was raised to 270 psi.
Detailed record list
Report Received Date
2014-09-04 00:00:00
Iyear
2014
Report Number
20140314
Supplemental Number
19700
Report Type
Original Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2014-08-09 08:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
6
Recovered Bbls
5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-08-09 08:00:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-08-09 08:00:00
Restart Datetime
2014-08-10 10:00:00
On Site Datetime
2014-08-09 09:45:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
El Paso Terminal
Segment Name
El Paso Term. No. 191
Onshore State Abbreviation
Tx
Onshore Postal Code
79938
Onshore City Name
El Paso
Onshore County Name
El Paso
Designated Location
Milepost/valve Station
Designated Name
694.41
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Other
Incident Area Details
Filter Vessel Area Of Facility
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Sump
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
613
Est Cost Prop Damage
0
Est Cost Emergency
13375
Est Cost Environmental
0
Est Cost Other
0
Prpty
13988
Accident Psig
151
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The leak was below detectable limits and the controller took the appropriate steps to notify the on-call personnel to investigate the event
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind
Miscommunication
Related Other Ind
Yes
Operation Related Details
Error In Plc Communications Caused Pump To Continue Running And Thermal Relief To Activate
Category Type
Normal Operating Conditions
Operator Qualification Ind
No
Preparer Name
L***** E******
Preparer Title
Regulatory Compliance Coordinator
Preparer Email
L*************@m*********.com
Preparer Telephone
918-574-7304
Preparer Fax
918-574-7377
Prepared Date
2014-09-04 00:00:00
Authorizer Name
L***** E******
Authorizer Telephone
918-574-7304
Authorizer Title
Regulatory Compliance Coordinator
Authorizer Email
L*************@m*********.com
Narrative
Mainline booster pump continued running after mainline pump was shut down. This was due to a communications error in the plc caused by a momentary loss of power. When the booster pump continued to run after the mainline unit was shut down, a thermal relief valve on the filter vessel relieved at a setpoint of 150 psi. All happened during a heavy rain event with the relief into the sump system overwhelmed the drain. A valve in the drain system to the filer dry box provided a path for the diesel to spill onto the cement. To correct the issue, the controls group fixed the glitch in the plc and the setpoint of the relief valve was raised to 270 psi.
Report Received Date 2014-09-04 00:00:00
Iyear 2014
Report Number 20140314
Supplemental Number 19700
Report Type Original Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2014-08-09 08:00:00
Location Latitude 31.81685 Google Maps OpenStreetMap
Location Longitude -106.20994 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 6
Recovered Bbls 5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-08-09 08:00:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-08-09 08:00:00
Restart Datetime 2014-08-10 10:00:00
On Site Datetime 2014-08-09 09:45:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name El Paso Terminal
Segment Name El Paso Term. No. 191
Onshore State Abbreviation Tx
Onshore Postal Code 79938
Onshore City Name El Paso
Onshore County Name El Paso
Designated Location Milepost/valve Station
Designated Name 694.41
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Other
Incident Area Details Filter Vessel Area Of Facility
Crossing No
Pipe Facility Type Interstate
Item Involved Sump
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 613
Est Cost Prop Damage 0
Est Cost Emergency 13375
Est Cost Environmental 0
Est Cost Other 0
Prpty 13988
Accident Psig 151
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The leak was below detectable limits and the controller took the appropriate steps to notify the on-call personnel to investigate the event
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind Miscommunication
Related Other Ind Yes
Operation Related Details Error In Plc Communications Caused Pump To Continue Running And Thermal Relief To Activate
Category Type Normal Operating Conditions
Operator Qualification Ind No
Preparer Name L***** E******
Preparer Title Regulatory Compliance Coordinator
Preparer Email L*************@m*********.com
Preparer Telephone 918-574-7304
Preparer Fax 918-574-7377
Prepared Date 2014-09-04 00:00:00
Authorizer Name L***** E******
Authorizer Telephone 918-574-7304
Authorizer Title Regulatory Compliance Coordinator
Authorizer Email L*************@m*********.com
Narrative Mainline booster pump continued running after mainline pump was shut down. This was due to a communications error in the plc caused by a momentary loss of power. When the booster pump continued to run after the mainline unit was shut down, a thermal relief valve on the filter vessel relieved at a setpoint of 150 psi. All happened during a heavy rain event with the relief into the sump system overwhelmed the drain. A valve in the drain system to the filer dry box provided a path for the diesel to spill onto the cement. To correct the issue, the controls group fixed the glitch in the plc and the setpoint of the relief valve was raised to 270 psi.

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