HL incident on 2014-07-15 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$1,200
Incident datetime
2014-07-15 15:30
Report number
Location
OK
Narrative
The booster pump upstream of the valve was started, and pressure was rising at the suction of mainline unit one. The suction valve was opening correctly, after the suction valve had reached 50% open and an o-ring and gasket failed on the suction valve. Thus releasing a spray of crude oil. Investigation found inadequate thermal relief that led to the valve failure. A thermal relief was provided but set at an incorrect pressure. It was set to relieve at a pressure higher than the established mop of the adjacent piping. The valve was removed, inspected and rebuilt and hydro-tested. A thorough review was conducted to verify adequate thermal relief and to ensure adequate overpressure protection for the entire station.
Detailed record list
Report Received Date
2014-08-13 00:00:00
Iyear
2014
Report Number
20140291
Supplemental Number
20434
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2014-07-15 15:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.12
Recovered Bbls
0.12
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-07-15 15:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-07-15 15:30:00
Restart Datetime
2014-07-17 15:12:00
On Site Datetime
2014-07-15 15:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Colorado City Station No 850
Segment Name
Line Id 7045
Onshore State Abbreviation
Tx
Onshore Postal Code
79526
Onshore City Name
Hermleigh
Onshore County Name
Scurry
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
2014
Material Involved
Material Other Than Carbon Steel
Material Details
Seal & Gasket Material
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
15
Est Cost Prop Damage
1200
Est Cost Emergency
400
Est Cost Environmental
3000
Est Cost Other
900
Est Cost Other Details
Disposal
Prpty
5515
Accident Psig
109
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No official incident investigation of operations control was performed, because the operations control supervisor determined that the controller on duty at the time the release occurred followed proper procedure for the operation being initiated.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Other Ind
Yes
Operation Related Details
Pressure Relief Set Incorrectly
Category Type
Commissioning
Operator Qualification Ind
No
Preparer Name
K****** L* L*******
Preparer Title
Sr. Compliance Coordinator
Preparer Email
K***********@m*********.com
Preparer Telephone
918-574-7315
Preparer Fax
918-574-7377
Prepared Date
2015-05-12 00:00:00
Authorizer Name
K****** L* L*******
Authorizer Telephone
918-574-7315
Authorizer Title
Sr. Compliance Coordinator
Authorizer Email
K************@m*********.com
Narrative
The booster pump upstream of the valve was started, and pressure was rising at the suction of mainline unit one. The suction valve was opening correctly, after the suction valve had reached 50% open and an o-ring and gasket failed on the suction valve. Thus releasing a spray of crude oil. Investigation found inadequate thermal relief that led to the valve failure. A thermal relief was provided but set at an incorrect pressure. It was set to relieve at a pressure higher than the established mop of the adjacent piping. The valve was removed, inspected and rebuilt and hydro-tested. A thorough review was conducted to verify adequate thermal relief and to ensure adequate overpressure protection for the entire station.
Report Received Date 2014-08-13 00:00:00
Iyear 2014
Report Number 20140291
Supplemental Number 20434
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2014-07-15 15:30:00
Location Latitude 32.53151 Google Maps OpenStreetMap
Location Longitude -100.85003 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.12
Recovered Bbls 0.12
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-07-15 15:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-07-15 15:30:00
Restart Datetime 2014-07-17 15:12:00
On Site Datetime 2014-07-15 15:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Colorado City Station No 850
Segment Name Line Id 7045
Onshore State Abbreviation Tx
Onshore Postal Code 79526
Onshore City Name Hermleigh
Onshore County Name Scurry
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 2014
Material Involved Material Other Than Carbon Steel
Material Details Seal & Gasket Material
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 15
Est Cost Prop Damage 1200
Est Cost Emergency 400
Est Cost Environmental 3000
Est Cost Other 900
Est Cost Other Details Disposal
Prpty 5515
Accident Psig 109
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No official incident investigation of operations control was performed, because the operations control supervisor determined that the controller on duty at the time the release occurred followed proper procedure for the operation being initiated.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Other Ind Yes
Operation Related Details Pressure Relief Set Incorrectly
Category Type Commissioning
Operator Qualification Ind No
Preparer Name K****** L* L*******
Preparer Title Sr. Compliance Coordinator
Preparer Email K***********@m*********.com
Preparer Telephone 918-574-7315
Preparer Fax 918-574-7377
Prepared Date 2015-05-12 00:00:00
Authorizer Name K****** L* L*******
Authorizer Telephone 918-574-7315
Authorizer Title Sr. Compliance Coordinator
Authorizer Email K************@m*********.com
Narrative The booster pump upstream of the valve was started, and pressure was rising at the suction of mainline unit one. The suction valve was opening correctly, after the suction valve had reached 50% open and an o-ring and gasket failed on the suction valve. Thus releasing a spray of crude oil. Investigation found inadequate thermal relief that led to the valve failure. A thermal relief was provided but set at an incorrect pressure. It was set to relieve at a pressure higher than the established mop of the adjacent piping. The valve was removed, inspected and rebuilt and hydro-tested. A thorough review was conducted to verify adequate thermal relief and to ensure adequate overpressure protection for the entire station.

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