HL incident on 2014-06-25 — TX

Operator
Valero Refining Company - California
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2014-06-25 08:15
Report number
Location
TX
Narrative
On june 25, 2104 at 0815 hours a valero waste water technician observed a potential crude oil release in the valero crude oil tank farm. Valero benicia refinery operations personnel were immediately summoned to the site. Valero incident command system was immediately initiated on the benicia refinery crude fill pipeline system. The release occurred on a section of pipeline that was static, therefore it was not necessary to shutdown the system. The section of pipeline associated with the release was isolated and evacuated of crude oil. The released crude oil was recovered and all impacted soil was disposed in accordance with state and federal regulations. The pipeline was repaired in accordance with asme b31.4 and returned to service on june 29, 2014 at 1400 hours. The pipeline release was located at low point where water and silt build up accumulates. The cause of the release was determined to be pitting from under-deposit corrosion.
Detailed record list
Report Received Date
2014-07-21 00:00:00
Iyear
2014
Report Number
20140268
Supplemental Number
19714
Report Type
Supplemental Final
Operator Id
Name
Valero Refining Company - California
Operator Street Address
One Valero Way
Operator City Name
San Antonio
Operator State Abbreviation
TX
Operator Postal Code
78249
Local Datetime
2014-06-25 08:15:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
22
Recovered Bbls
22
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-06-25 08:15:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Segment Was Static When The Release Occurred.
On Site Datetime
2014-06-25 08:15:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Bnrf Crude Fill 36" Csfm 0695
Segment Name
Bnrf Crude Fill 36" Csfm 0695
Onshore State Abbreviation
Ca
Onshore Postal Code
94510
Onshore City Name
Benicia
Onshore County Name
Solano
Designated Location
Milepost/valve Station
Designated Name
Tank Farm
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
20
Pipe Wall Thickness
0.25
Pipe Smys
24000
Pipe Specification
35000
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Paint
Installation Year
1969
Manufactured Year
1969
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
1000
Est Cost Prop Damage
0
Est Cost Emergency
0
Est Cost Environmental
50000
Est Cost Other
0
Prpty
51000
Accident Psig
35
Mop Psig
270
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The pipeline was static and pressure or flow at the point of release is not visible to the control room. The leak was small and determined to be a pinhole leak at the 6 o"clock position on the pipe.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2009
Hydrtst Most Rcnt Pressure
425
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Handl Ultrasonic Rcnt Year
2004
Exm Handl Ultrasonic Rcnt Ind
Yes
Preparer Name
J**** T******
Preparer Title
Manager Regulatory Programs And Permitting
Preparer Email
J************@v*****.com
Preparer Telephone
2103455145
Preparer Fax
2103706235
Prepared Date
2014-09-05 00:00:00
Authorizer Name
J**** T******
Authorizer Telephone
2103455145
Authorizer Title
Manager Regulatory Programs And Permitting
Authorizer Email
J************@v*****.com
Narrative
On june 25, 2104 at 0815 hours a valero waste water technician observed a potential crude oil release in the valero crude oil tank farm. Valero benicia refinery operations personnel were immediately summoned to the site. Valero incident command system was immediately initiated on the benicia refinery crude fill pipeline system. The release occurred on a section of pipeline that was static, therefore it was not necessary to shutdown the system. The section of pipeline associated with the release was isolated and evacuated of crude oil. The released crude oil was recovered and all impacted soil was disposed in accordance with state and federal regulations. The pipeline was repaired in accordance with asme b31.4 and returned to service on june 29, 2014 at 1400 hours. The pipeline release was located at low point where water and silt build up accumulates. The cause of the release was determined to be pitting from under-deposit corrosion.
Report Received Date 2014-07-21 00:00:00
Iyear 2014
Report Number 20140268
Supplemental Number 19714
Report Type Supplemental Final
Operator Id 32223 PHMSA Enforcement
Name Valero Refining Company - California
Operator Street Address One Valero Way
Operator City Name San Antonio
Operator State Abbreviation TX
Operator Postal Code 78249
Local Datetime 2014-06-25 08:15:00
Location Latitude 38.061436 Google Maps OpenStreetMap
Location Longitude -122.134392 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 22
Recovered Bbls 22
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-06-25 08:15:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Segment Was Static When The Release Occurred.
On Site Datetime 2014-06-25 08:15:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Bnrf Crude Fill 36" Csfm 0695
Segment Name Bnrf Crude Fill 36" Csfm 0695
Onshore State Abbreviation Ca
Onshore Postal Code 94510
Onshore City Name Benicia
Onshore County Name Solano
Designated Location Milepost/valve Station
Designated Name Tank Farm
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 20
Pipe Wall Thickness 0.25
Pipe Smys 24000
Pipe Specification 35000
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Paint
Installation Year 1969
Manufactured Year 1969
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
Est Cost Oper Paid 0
Est Cost Gas Released 1000
Est Cost Prop Damage 0
Est Cost Emergency 0
Est Cost Environmental 50000
Est Cost Other 0
Prpty 51000
Accident Psig 35
Mop Psig 270
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The pipeline was static and pressure or flow at the point of release is not visible to the control room. The leak was small and determined to be a pinhole leak at the 6 o"clock position on the pipe.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2009
Hydrtst Most Rcnt Pressure 425
Direct Asmnt Conducted No
Non Destructive Exam Ind Yes
Exm Handl Ultrasonic Rcnt Year 2004
Exm Handl Ultrasonic Rcnt Ind Yes
Preparer Name J**** T******
Preparer Title Manager Regulatory Programs And Permitting
Preparer Email J************@v*****.com
Preparer Telephone 2103455145
Preparer Fax 2103706235
Prepared Date 2014-09-05 00:00:00
Authorizer Name J**** T******
Authorizer Telephone 2103455145
Authorizer Title Manager Regulatory Programs And Permitting
Authorizer Email J************@v*****.com
Narrative On june 25, 2104 at 0815 hours a valero waste water technician observed a potential crude oil release in the valero crude oil tank farm. Valero benicia refinery operations personnel were immediately summoned to the site. Valero incident command system was immediately initiated on the benicia refinery crude fill pipeline system. The release occurred on a section of pipeline that was static, therefore it was not necessary to shutdown the system. The section of pipeline associated with the release was isolated and evacuated of crude oil. The released crude oil was recovered and all impacted soil was disposed in accordance with state and federal regulations. The pipeline was repaired in accordance with asme b31.4 and returned to service on june 29, 2014 at 1400 hours. The pipeline release was located at low point where water and silt build up accumulates. The cause of the release was determined to be pitting from under-deposit corrosion.

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