HL incident on 2014-06-04 — OH

Operator
Marathon Pipe Line Llc
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2014-06-04 13:14
Report number
Location
OH
Narrative
A flash fire occurred while welding in a tee. Two possible causes were identified through investigation, but neither can be ruled out. #1: possible mud plug failure, providing a vapor fuse, with possible ignition from the welding arc. Continuous monitoring was taking place adjacent to the weld zone. #2: possible vapor leak from upstream vent could have been present, providing a vapor fuse, with possible ignition from the welding ground arc.
Detailed record list
Report Received Date
2014-06-19 00:00:00
Iyear
2014
Report Number
20140238
Supplemental Number
20327
Report Type
Supplemental Final
Operator Id
Name
Marathon Pipe Line Llc
Operator Street Address
539 South Main Street
Operator City Name
Findlay
Operator State Abbreviation
OH
Operator Postal Code
45840
Local Datetime
2014-06-04 13:14:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2014-06-04 13:14:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Part Of The Facility Was Scheduled Down Due To The Maintenance Work.
On Site Datetime
2014-06-04 13:14:00
Nrc Rpt Datetime
2014-06-04 14:16:00
Nrc Rpt Num
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Owensboro Station
Segment Name
Patoka-Owensboro 20"
Onshore State Abbreviation
Ky
Onshore Postal Code
42303
Onshore City Name
Owensboro
Onshore County Name
Davis
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
Unknown
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
20
Pipe Wall Thickness
0.375
Pipe Smys
52000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Usx - Mill In Mckeesport Pa
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
2011
Manufactured Year
2010
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Flash Fire
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
0
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
0
Accident Psig
0
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
Yes
Num Employees Tested
4
Num Employees Failed
0
Num Contractors Tested
2
Num Contractors Failed
0
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Two Possible Causes Were Identified Through Investigation, But Neither Can Be Ruled Out. Possible Causes Are, Mud Plug Failure Leading To Ignition Of Vapors While Welding And/or Ignition Of Vapors From The Upstream Vent, In Close Proximity To The Welding Ground.
Related Inadequate Proc Ind
Yes
Category Type
Construction
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
R**** H********
Preparer Title
Hes Professional
Preparer Email
R**********@m****************.com
Preparer Telephone
419-421-2121
Prepared Date
2015-04-13 00:00:00
Authorizer Name
R****** W* B*****
Authorizer Telephone
419-421-2121
Authorizer Title
Regulatory Compliance Manager
Authorizer Email
R*******@m****************.com
Narrative
A flash fire occurred while welding in a tee. Two possible causes were identified through investigation, but neither can be ruled out. #1: possible mud plug failure, providing a vapor fuse, with possible ignition from the welding arc. Continuous monitoring was taking place adjacent to the weld zone. #2: possible vapor leak from upstream vent could have been present, providing a vapor fuse, with possible ignition from the welding ground arc.
Report Received Date 2014-06-19 00:00:00
Iyear 2014
Report Number 20140238
Supplemental Number 20327
Report Type Supplemental Final
Operator Id 32147 PHMSA Enforcement
Name Marathon Pipe Line Llc
Operator Street Address 539 South Main Street
Operator City Name Findlay
Operator State Abbreviation OH
Operator Postal Code 45840
Local Datetime 2014-06-04 13:14:00
Location Latitude 37.7766173 Google Maps OpenStreetMap
Location Longitude -87.073657 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2014-06-04 13:14:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Part Of The Facility Was Scheduled Down Due To The Maintenance Work.
On Site Datetime 2014-06-04 13:14:00
Nrc Rpt Datetime 2014-06-04 14:16:00
Nrc Rpt Num 1084866 NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Owensboro Station
Segment Name Patoka-Owensboro 20"
Onshore State Abbreviation Ky
Onshore Postal Code 42303
Onshore City Name Owensboro
Onshore County Name Davis
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover Unknown
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 20
Pipe Wall Thickness 0.375
Pipe Smys 52000
Pipe Specification Api 5l
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Usx - Mill In Mckeesport Pa
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 2011
Manufactured Year 2010
Material Involved Carbon Steel
Release Type Other
Release Type Details Flash Fire
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 0
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 0
Accident Psig 0
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind Yes
Contractor Drug Test Ind Yes
Num Employees Tested 4
Num Employees Failed 0
Num Contractors Tested 2
Num Contractors Failed 0
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Two Possible Causes Were Identified Through Investigation, But Neither Can Be Ruled Out. Possible Causes Are, Mud Plug Failure Leading To Ignition Of Vapors While Welding And/or Ignition Of Vapors From The Upstream Vent, In Close Proximity To The Welding Ground.
Related Inadequate Proc Ind Yes
Category Type Construction
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name R**** H********
Preparer Title Hes Professional
Preparer Email R**********@m****************.com
Preparer Telephone 419-421-2121
Prepared Date 2015-04-13 00:00:00
Authorizer Name R****** W* B*****
Authorizer Telephone 419-421-2121
Authorizer Title Regulatory Compliance Manager
Authorizer Email R*******@m****************.com
Narrative A flash fire occurred while welding in a tee. Two possible causes were identified through investigation, but neither can be ruled out. #1: possible mud plug failure, providing a vapor fuse, with possible ignition from the welding arc. Continuous monitoring was taking place adjacent to the weld zone. #2: possible vapor leak from upstream vent could have been present, providing a vapor fuse, with possible ignition from the welding ground arc.

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