HL incident on 2014-05-15 — TX

Operator
Plains Pipeline, L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$200,000
Incident datetime
2014-05-15 00:13
Report number
Location
TX
Narrative
Approximately 360 bbls of crude oil were released when the valve actuator separated from a motor-operated valve. Oil sprayed beyond station boundaries onto an adjacent business to the north. The oil was contained and recovery completed. Assessment of subsurface impact is ongoing. The valve has been sent to the lab to undergo metallurgical analysis and a supplemental report will be submitted once the lab results are received. The national response center (nrc) was notified and assigned report number 1082838. Supplemental narrative: based on the results of the metallurgical analysis, it has been determined that the subject leak was the result of tensile fatigue of the cap screws that attached the valve stem gland to the valve body. While engineering calculations determined the cap screws were sufficient to support the loads on the valve arising from internal pressure and actuator torque when static, the metallurgical analysis also supports the likelihood that vibration significantly contributed to the fatigue failure of the cap screws. Plains has replaced the valve with a wkm 14-inch power seal gate valve. After the replacement of the ball valve with a gate valve, a subsequent vibration study concluded that the vibrations at all measured locations and directions to be below the level of concern as defined by the energy institute (ei). The soil assessment for both onsite and offsite concluded the areas meet published clean-up goals.
Detailed record list
Report Received Date
2014-06-13 00:00:00
Iyear
2014
Report Number
20140231
Supplemental Number
19906
Report Type
Supplemental Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2014-05-15 00:13:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
331
Recovered Bbls
331
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2014-05-15 00:13:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-05-15 00:35:00
Restart Datetime
2014-05-17 12:00:00
On Site Datetime
2014-05-15 02:15:00
Nrc Rpt Datetime
2014-05-15 03:20:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Pipe Fac Name
La Pump Station
Onshore State Abbreviation
Ca
Onshore Postal Code
90039
Onshore County Name
Los Angeles
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Ball
Valve Manufacturer
Southern California Valve
Manufactured Year
2008
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Fatigue Of Cap Screws.
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
1390480
Est Cost Gas Released
5100
Est Cost Prop Damage
200000
Est Cost Emergency
1419000
Est Cost Environmental
75000
Est Cost Other
0
Prpty
3089580
Accident Psig
744
Mop Psig
1143
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Block Valve Ind
Yes
Additional Vibration Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Fatigue
Preparer Name
C******* C*****
Preparer Title
Compliance Specialist
Preparer Email
C*******@p****.com
Preparer Telephone
7139935080
Preparer Fax
7136464310
Prepared Date
2014-11-18 00:00:00
Authorizer Name
T***** M*****
Authorizer Telephone
7136464109
Authorizer Title
Sr Dir Environmental And Regulatory Compliance
Authorizer Email
T*******@p****.com
Narrative
Approximately 360 bbls of crude oil were released when the valve actuator separated from a motor-operated valve. Oil sprayed beyond station boundaries onto an adjacent business to the north. The oil was contained and recovery completed. Assessment of subsurface impact is ongoing. The valve has been sent to the lab to undergo metallurgical analysis and a supplemental report will be submitted once the lab results are received. The national response center (nrc) was notified and assigned report number 1082838. Supplemental narrative: based on the results of the metallurgical analysis, it has been determined that the subject leak was the result of tensile fatigue of the cap screws that attached the valve stem gland to the valve body. While engineering calculations determined the cap screws were sufficient to support the loads on the valve arising from internal pressure and actuator torque when static, the metallurgical analysis also supports the likelihood that vibration significantly contributed to the fatigue failure of the cap screws. Plains has replaced the valve with a wkm 14-inch power seal gate valve. After the replacement of the ball valve with a gate valve, a subsequent vibration study concluded that the vibrations at all measured locations and directions to be below the level of concern as defined by the energy institute (ei). The soil assessment for both onsite and offsite concluded the areas meet published clean-up goals.
Report Received Date 2014-06-13 00:00:00
Iyear 2014
Report Number 20140231
Supplemental Number 19906
Report Type Supplemental Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2014-05-15 00:13:00
Location Latitude 34.146191 Google Maps OpenStreetMap
Location Longitude -118.272341 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 331
Recovered Bbls 331
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2014-05-15 00:13:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-05-15 00:35:00
Restart Datetime 2014-05-17 12:00:00
On Site Datetime 2014-05-15 02:15:00
Nrc Rpt Datetime 2014-05-15 03:20:00
Nrc Rpt Num 1082838 NRC Report How to search
Ignite Ind No
Explode Ind No
Pipe Fac Name La Pump Station
Onshore State Abbreviation Ca
Onshore Postal Code 90039
Onshore County Name Los Angeles
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Ball
Valve Manufacturer Southern California Valve
Manufactured Year 2008
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Fatigue Of Cap Screws.
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 1390480
Est Cost Gas Released 5100
Est Cost Prop Damage 200000
Est Cost Emergency 1419000
Est Cost Environmental 75000
Est Cost Other 0
Prpty 3089580
Accident Psig 744
Mop Psig 1143
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Block Valve Ind Yes
Additional Vibration Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Fatigue
Preparer Name C******* C*****
Preparer Title Compliance Specialist
Preparer Email C*******@p****.com
Preparer Telephone 7139935080
Preparer Fax 7136464310
Prepared Date 2014-11-18 00:00:00
Authorizer Name T***** M*****
Authorizer Telephone 7136464109
Authorizer Title Sr Dir Environmental And Regulatory Compliance
Authorizer Email T*******@p****.com
Narrative Approximately 360 bbls of crude oil were released when the valve actuator separated from a motor-operated valve. Oil sprayed beyond station boundaries onto an adjacent business to the north. The oil was contained and recovery completed. Assessment of subsurface impact is ongoing. The valve has been sent to the lab to undergo metallurgical analysis and a supplemental report will be submitted once the lab results are received. The national response center (nrc) was notified and assigned report number 1082838. Supplemental narrative: based on the results of the metallurgical analysis, it has been determined that the subject leak was the result of tensile fatigue of the cap screws that attached the valve stem gland to the valve body. While engineering calculations determined the cap screws were sufficient to support the loads on the valve arising from internal pressure and actuator torque when static, the metallurgical analysis also supports the likelihood that vibration significantly contributed to the fatigue failure of the cap screws. Plains has replaced the valve with a wkm 14-inch power seal gate valve. After the replacement of the ball valve with a gate valve, a subsequent vibration study concluded that the vibrations at all measured locations and directions to be below the level of concern as defined by the energy institute (ei). The soil assessment for both onsite and offsite concluded the areas meet published clean-up goals.

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