HL incident on 2014-04-08 — KS

Operator
Koch Pipeline Company, L.p.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2014-04-08 09:45
Report number
Location
KS
Narrative
On april 8, 2014, koch pipeline company, l.P. "kpl" was performing scheduled maintenance work at the hugo station. Kpl's contracting company was attempting to remove a completion plug from a thread-o-ring (tor) on minnesota pipe line 1. The plug within the tor was lodged. A vacuum truck was hooked up to a valve attached to the tor. The valve was opened momentarily; the plug came loose, and became lodged in the vacuum truck hose causing the hose connection to fail. This resulted in releasing approximately .6 barrels of crude oil. Please note the answer to part f question# 2 is no. The contracting employees were not drug tested under DOT requirements, but were drug tested under their company's non-DOT requirements.
Detailed record list
Report Received Date
2014-05-06 00:00:00
Iyear
2014
Report Number
20140178
Supplemental Number
20164
Report Type
Supplemental Final
Operator Id
Name
Koch Pipeline Company, L.p.
Operator Street Address
4111 East 37th Street North
Operator City Name
Wichita
Operator State Abbreviation
KS
Operator Postal Code
67220
Local Datetime
2014-04-08 09:45:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.6
Recovered Bbls
0.58
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-04-08 09:45:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Valve From Which The Oil Escaped Was Immediately Closed.
On Site Datetime
2014-04-08 09:45:00
Nrc Rpt Datetime
2014-04-09 18:19:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Hugo Pump Station
Segment Name
Hugo To Cottage Grove
Onshore State Abbreviation
Mn
Onshore Postal Code
55038
Onshore City Name
Hugo
Onshore County Name
Washington
Designated Location
Milepost/valve Station
Designated Name
226
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Thread-O-Ring
Installation Year
1989
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
The Plug Within The Tor Was Lodged. A Vacuum Truck Was Hooked Up To A Valve Attached To The Tor. The Valve Was Opened Momentarily; The Plug Came Loose, And Became Lodged In The Vacuum Truck Hose Causing The Hose Connection To Fail.
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
1273261
Est Cost Gas Released
92
Est Cost Prop Damage
0
Est Cost Emergency
53773
Est Cost Environmental
0
Est Cost Other
0
Prpty
1327126
Accident Psig
531
Mop Psig
1170
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
Yes
Exceed Restriction Ind
No
Phmsa Restriction Ind
Not Mandated
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
This incident was related to field operations, not from remote operations.
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
The Plug Within The Tor Was Lodged. A Vacuum Truck Was Hooked Up To A Valve Attached To The Tor. The Valve Was Opened Momentarily; The Plug Came Loose, And Became Lodged In The Vacuum Truck Hose Causing The Hose Connection To Fail.
Related No Proc Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
No, They Were Not Qualified For The Task(S) Nor Were They Performing The Task(S) Under The Direction And Observation Of A Qualified Individual
Preparer Name
C**** K*******
Preparer Title
Program Coordinator
Preparer Email
C*************@k***********.com
Preparer Telephone
316-828-4121
Preparer Fax
316-529-6377
Prepared Date
2015-02-24 00:00:00
Authorizer Name
K** G*****
Authorizer Telephone
651-438-1775
Authorizer Title
Dot Compliance Specialist
Authorizer Email
K*********@k***********.com
Narrative
On april 8, 2014, koch pipeline company, l.P. "kpl" was performing scheduled maintenance work at the hugo station. Kpl's contracting company was attempting to remove a completion plug from a thread-o-ring (tor) on minnesota pipe line 1. The plug within the tor was lodged. A vacuum truck was hooked up to a valve attached to the tor. The valve was opened momentarily; the plug came loose, and became lodged in the vacuum truck hose causing the hose connection to fail. This resulted in releasing approximately .6 barrels of crude oil. Please note the answer to part f question# 2 is no. The contracting employees were not drug tested under DOT requirements, but were drug tested under their company's non-DOT requirements.
Report Received Date 2014-05-06 00:00:00
Iyear 2014
Report Number 20140178
Supplemental Number 20164
Report Type Supplemental Final
Operator Id 22855 PHMSA Enforcement
Name Koch Pipeline Company, L.p.
Operator Street Address 4111 East 37th Street North
Operator City Name Wichita
Operator State Abbreviation KS
Operator Postal Code 67220
Local Datetime 2014-04-08 09:45:00
Location Latitude 45.143056 Google Maps OpenStreetMap
Location Longitude -92.999245 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.6
Recovered Bbls 0.58
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-04-08 09:45:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Valve From Which The Oil Escaped Was Immediately Closed.
On Site Datetime 2014-04-08 09:45:00
Nrc Rpt Datetime 2014-04-09 18:19:00
Nrc Rpt Num 1079309 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Hugo Pump Station
Segment Name Hugo To Cottage Grove
Onshore State Abbreviation Mn
Onshore Postal Code 55038
Onshore City Name Hugo
Onshore County Name Washington
Designated Location Milepost/valve Station
Designated Name 226
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Thread-O-Ring
Installation Year 1989
Material Involved Carbon Steel
Release Type Other
Release Type Details The Plug Within The Tor Was Lodged. A Vacuum Truck Was Hooked Up To A Valve Attached To The Tor. The Valve Was Opened Momentarily; The Plug Came Loose, And Became Lodged In The Vacuum Truck Hose Causing The Hose Connection To Fail.
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 1273261
Est Cost Gas Released 92
Est Cost Prop Damage 0
Est Cost Emergency 53773
Est Cost Environmental 0
Est Cost Other 0
Prpty 1327126
Accident Psig 531
Mop Psig 1170
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind Yes
Exceed Restriction Ind No
Phmsa Restriction Ind Not Mandated
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details This incident was related to field operations, not from remote operations.
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details The Plug Within The Tor Was Lodged. A Vacuum Truck Was Hooked Up To A Valve Attached To The Tor. The Valve Was Opened Momentarily; The Plug Came Loose, And Became Lodged In The Vacuum Truck Hose Causing The Hose Connection To Fail.
Related No Proc Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals No, They Were Not Qualified For The Task(S) Nor Were They Performing The Task(S) Under The Direction And Observation Of A Qualified Individual
Preparer Name C**** K*******
Preparer Title Program Coordinator
Preparer Email C*************@k***********.com
Preparer Telephone 316-828-4121
Preparer Fax 316-529-6377
Prepared Date 2015-02-24 00:00:00
Authorizer Name K** G*****
Authorizer Telephone 651-438-1775
Authorizer Title Dot Compliance Specialist
Authorizer Email K*********@k***********.com
Narrative On april 8, 2014, koch pipeline company, l.P. "kpl" was performing scheduled maintenance work at the hugo station. Kpl's contracting company was attempting to remove a completion plug from a thread-o-ring (tor) on minnesota pipe line 1. The plug within the tor was lodged. A vacuum truck was hooked up to a valve attached to the tor. The valve was opened momentarily; the plug came loose, and became lodged in the vacuum truck hose causing the hose connection to fail. This resulted in releasing approximately .6 barrels of crude oil. Please note the answer to part f question# 2 is no. The contracting employees were not drug tested under DOT requirements, but were drug tested under their company's non-DOT requirements.

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