HL incident on 2014-04-02 — TX

Operator
Rose Rock Midstream L.p.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2014-04-02 16:00
Report number
Location
TX
Narrative
As part of a maintenance procedure, lo/to was implemented on four mainline valves. Upon completion of the maintenance work, instructions were given to remove all locks and open up mainline valves. One valve was inadvertently left closed and the line was started up against the closed valve. The mop of the pipeline at braman station is 1440 psig. The mop of the pipeline at the point of failure is 780 psig. Because the pressure transmitter on the pipeline at blackwell jct was inoperable no pressure alarm was received to indicate exceedence of the 780 mop. The system is designed to shutdown braman station if the pressure reaches 780 at blackwell jct. The controller was watching the pressure at braman and he saw it higher than normal and shut the pipeline down at 1160 psi. He could not see the pressure at blackwell jct.
Detailed record list
Report Received Date
2014-05-01 00:00:00
Iyear
2014
Report Number
20140175
Supplemental Number
21013
Report Type
Supplemental Final
Operator Id
Name
Rose Rock Midstream L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2014-04-02 16:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
160
Recovered Bbls
155
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Farmer And Control Center Controller
Incident Identified Datetime
2014-04-02 16:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2014-04-02 16:00:00
Restart Datetime
2014-04-03 17:00:00
On Site Datetime
2014-04-02 18:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Ks-Ok 4"
Segment Name
Blackwell To See
Onshore State Abbreviation
Ok
Onshore Postal Code
74631
Onshore City Name
Blackwell
Onshore County Name
Kay
Designated Location
Milepost/valve Station
Designated Name
21
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
16
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
8
Pipe Wall Thickness
0.25
Pipe Smys
24000
Pipe Specification
Grade B
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
None
Installation Year
1945
Manufactured Year
1945
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
0.4
Rupture Length
32
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
500
Est Cost Prop Damage
15000
Est Cost Emergency
17000
Est Cost Environmental
0
Est Cost Other
0
Prpty
32500
Accident Psig
1160
Mop Psig
720
Accident Pressure
Pressure Exceeded 110% Of Mop
Pressure Restriction Ind
No
Length Segment Isolated
10560
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Lo/to procedure was not followed
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
2
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Pipeline Or Equipment Overpressured
Operation Type
Pipeline Or Equipment Overpressured
Related Failure Follow Ind
Yes
Related Other Ind
Yes
Operation Related Details
Failed To Calibrate And Point To Point Pressure Transmitter At Required Interval At Blackwell Jct.
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
E*** N********
Preparer Title
District Supervisor
Preparer Email
E*********@s***********.com
Preparer Telephone
9182257758
Preparer Fax
9182252579
Prepared Date
2015-12-28 00:00:00
Authorizer Name
T*** A*******
Authorizer Telephone
918-524-8109
Authorizer Title
Dot Compliance Manager
Authorizer Email
T********@s***********.com
Narrative
As part of a maintenance procedure, lo/to was implemented on four mainline valves. Upon completion of the maintenance work, instructions were given to remove all locks and open up mainline valves. One valve was inadvertently left closed and the line was started up against the closed valve. The mop of the pipeline at braman station is 1440 psig. The mop of the pipeline at the point of failure is 780 psig. Because the pressure transmitter on the pipeline at blackwell jct was inoperable no pressure alarm was received to indicate exceedence of the 780 mop. The system is designed to shutdown braman station if the pressure reaches 780 at blackwell jct. The controller was watching the pressure at braman and he saw it higher than normal and shut the pipeline down at 1160 psi. He could not see the pressure at blackwell jct.
Report Received Date 2014-05-01 00:00:00
Iyear 2014
Report Number 20140175
Supplemental Number 21013
Report Type Supplemental Final
Operator Id 31476 PHMSA Enforcement
Name Rose Rock Midstream L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2014-04-02 16:00:00
Location Latitude 36.77616 Google Maps OpenStreetMap
Location Longitude -97.24686 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 160
Recovered Bbls 155
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Farmer And Control Center Controller
Incident Identified Datetime 2014-04-02 16:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2014-04-02 16:00:00
Restart Datetime 2014-04-03 17:00:00
On Site Datetime 2014-04-02 18:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Ks-Ok 4"
Segment Name Blackwell To See
Onshore State Abbreviation Ok
Onshore Postal Code 74631
Onshore City Name Blackwell
Onshore County Name Kay
Designated Location Milepost/valve Station
Designated Name 21
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 16
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 8
Pipe Wall Thickness 0.25
Pipe Smys 24000
Pipe Specification Grade B
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type None
Installation Year 1945
Manufactured Year 1945
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 0.4
Rupture Length 32
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 500
Est Cost Prop Damage 15000
Est Cost Emergency 17000
Est Cost Environmental 0
Est Cost Other 0
Prpty 32500
Accident Psig 1160
Mop Psig 720
Accident Pressure Pressure Exceeded 110% Of Mop
Pressure Restriction Ind No
Length Segment Isolated 10560
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Lo/to procedure was not followed
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 2
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Pipeline Or Equipment Overpressured
Operation Type Pipeline Or Equipment Overpressured
Related Failure Follow Ind Yes
Related Other Ind Yes
Operation Related Details Failed To Calibrate And Point To Point Pressure Transmitter At Required Interval At Blackwell Jct.
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name E*** N********
Preparer Title District Supervisor
Preparer Email E*********@s***********.com
Preparer Telephone 9182257758
Preparer Fax 9182252579
Prepared Date 2015-12-28 00:00:00
Authorizer Name T*** A*******
Authorizer Telephone 918-524-8109
Authorizer Title Dot Compliance Manager
Authorizer Email T********@s***********.com
Narrative As part of a maintenance procedure, lo/to was implemented on four mainline valves. Upon completion of the maintenance work, instructions were given to remove all locks and open up mainline valves. One valve was inadvertently left closed and the line was started up against the closed valve. The mop of the pipeline at braman station is 1440 psig. The mop of the pipeline at the point of failure is 780 psig. Because the pressure transmitter on the pipeline at blackwell jct was inoperable no pressure alarm was received to indicate exceedence of the 780 mop. The system is designed to shutdown braman station if the pressure reaches 780 at blackwell jct. The controller was watching the pressure at braman and he saw it higher than normal and shut the pipeline down at 1160 psi. He could not see the pressure at blackwell jct.

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