HL incident on 2014-04-01 — OK

Operator
Magellan Ammonia Pipeline, L.p.
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$30,000
Incident datetime
2014-04-01 08:20
Report number
Location
OK
Narrative
A third party notified magellan personnel of seeing a dead spot on the ground above the line. Magellan personnel investigated and discovered a pinhole in the line wich was subsequently repaired by the installation of a full encirclement sleeve, and the line restored to operation. The pipe segment containing the defect was later replaced with new, pretested pipe and the defective specimen sent to a laboratory for metallurgical analysis which concluded the leak was due to a penetrator type through-wall lack of fusion defect in the erw seam. Approximately 800 cubic yards of impacted soil was remediated.
Detailed record list
Report Received Date
2014-04-30 00:00:00
Iyear
2014
Report Number
20140170
Supplemental Number
20308
Report Type
Supplemental Final
Operator Id
Name
Magellan Ammonia Pipeline, L.p.
Operator Street Address
One Williams Center, Otc-9 P.o. Box 22186
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2014-04-01 08:20:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
31.42
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2014-04-01 08:20:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Had Been Shutdown Prior To Confirmation Of A Release
On Site Datetime
2014-04-01 10:00:00
Nrc Rpt Datetime
2014-04-01 12:50:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
South Leg Nh3 Line Mp 178 To Conway
Segment Name
Line Id 499
Onshore State Abbreviation
Ks
Onshore Postal Code
67460
Onshore City Name
Conway
Onshore County Name
Mcpherson
Designated Location
Milepost/valve Station
Designated Name
286.7
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8.625
Pipe Wall Thickness
0.156
Pipe Smys
46000
Pipe Specification
Api 5l- X46
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Lone Star
Pipe Coating Type
Coal Tar
Installation Year
1967
Manufactured Year
1967
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
2000
Est Cost Gas Released
1344
Est Cost Prop Damage
30000
Est Cost Emergency
1000
Est Cost Environmental
65682
Est Cost Other
0
Prpty
100026
Accident Psig
300
Mop Psig
1187
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
142560
Internal Inspection Ind
Yes
Operation Complications Ind
Yes
Incompat Commod Ind
Yes
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was from a pinhole leak in the line. It was subsequently determined that neither the control room nor the controller on duty at the time the release was discovered caused or contributed to the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor
Yes
Other Factor Details
Penetrator Type Through Wall Lack Of Fusion Defect In Erw Seam
Additional Lack Fusion Ind
Yes
Collected Data Ind
Yes
Other Recent Year
2004
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2009
Hydrtst Most Rcnt Pressure
1484
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K****** L* L*******
Preparer Title
Sr. Compliance Coordinator
Preparer Email
K***********@m*********.com
Preparer Telephone
918-574-7315
Preparer Fax
918-574-7377
Prepared Date
2015-04-02 00:00:00
Authorizer Name
K****** L* L*******
Authorizer Telephone
918-574-7315
Authorizer Title
Sr. Compliance Coordinator
Authorizer Email
K***********@m*********.com
Narrative
A third party notified magellan personnel of seeing a dead spot on the ground above the line. Magellan personnel investigated and discovered a pinhole in the line wich was subsequently repaired by the installation of a full encirclement sleeve, and the line restored to operation. The pipe segment containing the defect was later replaced with new, pretested pipe and the defective specimen sent to a laboratory for metallurgical analysis which concluded the leak was due to a penetrator type through-wall lack of fusion defect in the erw seam. Approximately 800 cubic yards of impacted soil was remediated.
Report Received Date 2014-04-30 00:00:00
Iyear 2014
Report Number 20140170
Supplemental Number 20308
Report Type Supplemental Final
Operator Id 12105 PHMSA Enforcement
Name Magellan Ammonia Pipeline, L.p.
Operator Street Address One Williams Center, Otc-9 P.o. Box 22186
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2014-04-01 08:20:00
Location Latitude 38.34044 Google Maps OpenStreetMap
Location Longitude -97.83677 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 31.42
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2014-04-01 08:20:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Had Been Shutdown Prior To Confirmation Of A Release
On Site Datetime 2014-04-01 10:00:00
Nrc Rpt Datetime 2014-04-01 12:50:00
Nrc Rpt Num 1078470 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name South Leg Nh3 Line Mp 178 To Conway
Segment Name Line Id 499
Onshore State Abbreviation Ks
Onshore Postal Code 67460
Onshore City Name Conway
Onshore County Name Mcpherson
Designated Location Milepost/valve Station
Designated Name 286.7
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8.625
Pipe Wall Thickness 0.156
Pipe Smys 46000
Pipe Specification Api 5l- X46
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Lone Star
Pipe Coating Type Coal Tar
Installation Year 1967
Manufactured Year 1967
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 2000
Est Cost Gas Released 1344
Est Cost Prop Damage 30000
Est Cost Emergency 1000
Est Cost Environmental 65682
Est Cost Other 0
Prpty 100026
Accident Psig 300
Mop Psig 1187
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 142560
Internal Inspection Ind Yes
Operation Complications Ind Yes
Incompat Commod Ind Yes
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was from a pinhole leak in the line. It was subsequently determined that neither the control room nor the controller on duty at the time the release was discovered caused or contributed to the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor Yes
Other Factor Details Penetrator Type Through Wall Lack Of Fusion Defect In Erw Seam
Additional Lack Fusion Ind Yes
Collected Data Ind Yes
Other Recent Year 2004
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2009
Hydrtst Most Rcnt Pressure 1484
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K****** L* L*******
Preparer Title Sr. Compliance Coordinator
Preparer Email K***********@m*********.com
Preparer Telephone 918-574-7315
Preparer Fax 918-574-7377
Prepared Date 2015-04-02 00:00:00
Authorizer Name K****** L* L*******
Authorizer Telephone 918-574-7315
Authorizer Title Sr. Compliance Coordinator
Authorizer Email K***********@m*********.com
Narrative A third party notified magellan personnel of seeing a dead spot on the ground above the line. Magellan personnel investigated and discovered a pinhole in the line wich was subsequently repaired by the installation of a full encirclement sleeve, and the line restored to operation. The pipe segment containing the defect was later replaced with new, pretested pipe and the defective specimen sent to a laboratory for metallurgical analysis which concluded the leak was due to a penetrator type through-wall lack of fusion defect in the erw seam. Approximately 800 cubic yards of impacted soil was remediated.

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