HL incident on 2014-03-24 — TX

Operator
Bkep Pipeline, Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$350
Incident datetime
2014-03-24 03:15
Report number
Location
TX
Narrative
On march 24, 2014 at approximately 3:15 am, a bkep employee discovered crude oil leaking on the ground from a valve used for coupons and water draw during a line purge at the bkep longview station. The employee stopped the leak by closing a line valve. At approximately 3:30 am, the employee and two contractors began containment and spill response of leaked crude oil. Notification of the incident was made to the nrc and the texas railroad commission . It was estimated that 650 barrels of crude oil were released during the leak and approximately 590 barrels of crude oil were recovered. An investigation was completed by bkep and the root cause of the leak was a crack on the threaded connection of the trap valve. In addition, the failed valve was sent to a laboratory for metallurgical analysis. The laboratory analysis report pointed to manufacturer casting defects which resulted in the valve failure.
Detailed record list
Report Received Date
2014-04-24 00:00:00
Iyear
2014
Report Number
20140163
Supplemental Number
19479
Report Type
Supplemental Final
Operator Id
Name
Bkep Pipeline, Llc
Operator Street Address
2277 Plaza Drive Suite 500
Operator City Name
Sugar Land
Operator State Abbreviation
TX
Operator Postal Code
77479
Local Datetime
2014-03-24 03:15:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
650
Recovered Bbls
590
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2014-03-24 03:15:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Leak Occured During A Line Purge
On Site Datetime
2014-03-24 03:30:00
Nrc Rpt Datetime
2014-03-24 05:44:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Longview Station
Segment Name
Talco-Longview Pipeline
Onshore State Abbreviation
Tx
Onshore Postal Code
75602
Onshore City Name
Longview
Onshore County Name
Gregg
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
2013
Material Involved
Material Other Than Carbon Steel
Material Details
Brass
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
6000
Est Cost Prop Damage
350
Est Cost Emergency
65000
Est Cost Environmental
45000
Est Cost Other
0
Prpty
116350
Accident Psig
40
Mop Psig
373
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
8
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Line purge was done by manual operation
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Valve Threads
Additional Defect Ind
Yes
Preparer Name
G*** M*****
Preparer Title
Manager Of Dot Pipeline Compliance
Preparer Email
G******@b***.com
Preparer Telephone
405-278-6405
Prepared Date
2014-06-17 00:00:00
Authorizer Name
T** M****
Authorizer Telephone
(918) 588-1610
Authorizer Title
Vp Of Crude And Pipeline Operations
Authorizer Email
T******@b***.com
Narrative
On march 24, 2014 at approximately 3:15 am, a bkep employee discovered crude oil leaking on the ground from a valve used for coupons and water draw during a line purge at the bkep longview station. The employee stopped the leak by closing a line valve. At approximately 3:30 am, the employee and two contractors began containment and spill response of leaked crude oil. Notification of the incident was made to the nrc and the texas railroad commission . It was estimated that 650 barrels of crude oil were released during the leak and approximately 590 barrels of crude oil were recovered. An investigation was completed by bkep and the root cause of the leak was a crack on the threaded connection of the trap valve. In addition, the failed valve was sent to a laboratory for metallurgical analysis. The laboratory analysis report pointed to manufacturer casting defects which resulted in the valve failure.
Report Received Date 2014-04-24 00:00:00
Iyear 2014
Report Number 20140163
Supplemental Number 19479
Report Type Supplemental Final
Operator Id 32551 PHMSA Enforcement
Name Bkep Pipeline, Llc
Operator Street Address 2277 Plaza Drive Suite 500
Operator City Name Sugar Land
Operator State Abbreviation TX
Operator Postal Code 77479
Local Datetime 2014-03-24 03:15:00
Location Latitude 32.47599 Google Maps OpenStreetMap
Location Longitude -94.71869 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 650
Recovered Bbls 590
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2014-03-24 03:15:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Leak Occured During A Line Purge
On Site Datetime 2014-03-24 03:30:00
Nrc Rpt Datetime 2014-03-24 05:44:00
Nrc Rpt Num 1077526 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Longview Station
Segment Name Talco-Longview Pipeline
Onshore State Abbreviation Tx
Onshore Postal Code 75602
Onshore City Name Longview
Onshore County Name Gregg
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 2013
Material Involved Material Other Than Carbon Steel
Material Details Brass
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 6000
Est Cost Prop Damage 350
Est Cost Emergency 65000
Est Cost Environmental 45000
Est Cost Other 0
Prpty 116350
Accident Psig 40
Mop Psig 373
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 8
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Line purge was done by manual operation
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Valve Threads
Additional Defect Ind Yes
Preparer Name G*** M*****
Preparer Title Manager Of Dot Pipeline Compliance
Preparer Email G******@b***.com
Preparer Telephone 405-278-6405
Prepared Date 2014-06-17 00:00:00
Authorizer Name T** M****
Authorizer Telephone (918) 588-1610
Authorizer Title Vp Of Crude And Pipeline Operations
Authorizer Email T******@b***.com
Narrative On march 24, 2014 at approximately 3:15 am, a bkep employee discovered crude oil leaking on the ground from a valve used for coupons and water draw during a line purge at the bkep longview station. The employee stopped the leak by closing a line valve. At approximately 3:30 am, the employee and two contractors began containment and spill response of leaked crude oil. Notification of the incident was made to the nrc and the texas railroad commission . It was estimated that 650 barrels of crude oil were released during the leak and approximately 590 barrels of crude oil were recovered. An investigation was completed by bkep and the root cause of the leak was a crack on the threaded connection of the trap valve. In addition, the failed valve was sent to a laboratory for metallurgical analysis. The laboratory analysis report pointed to manufacturer casting defects which resulted in the valve failure.

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