GTG incident on 2013-10-13 — TX

Operator
Columbia Gulf Transmission, Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Natural Gas
Program
GTG
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2013-10-13 12:45
Report number
Location
TX
Narrative
Line 100 was subject to an installation of a second valve after the first valve was damaged due to a failed stopple installation. The failed stopple installation was referenced in the nrc report no.: 1062828 reported on october 12, 2013 14:55, with an odes report number of 20130100 - 16173. Columbia gulf transmission, llc, (columbia) was advised by PHMSA southwestern region to file a second incident report, separate from the october 12, 2013 report to address separate instance. On october 13, 2013 following the october 12, 2013 event, a new valve was installed due to a cracked weld. The cracked weld resulted in only a small amount of gas released to the atmosphere (less than the incident reporting threshold of 3,000 mcf). However; the cost of repairs exceeded $50,000. The crack was found in a circumferential weld between the new 16" hot tap valve and 16" branch piping. The first valve, was removed and a new valve was installed. The new weld for this valve was inspected by non-destructive testing technicians passed the inspection code requirement. On october 14, 2013 the pipeline was returned to service. Columbia's engineering department worked with the contracted welding vendor to ensure that the proper welding procedures were followed. In addition, columbia revised the welding procedure used in this project to avoid any future re-occurrence.
Detailed record list
Report Received Date
2014-12-18 00:00:00
Iyear
2013
Report Number
20140143
Supplemental Number
16924
Report Type
Supplemental Final
Operator Id
Name
Columbia Gulf Transmission, Llc
Operator Street Address
700 Louisiana St. Suite 700
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2013-10-13 13:30:00
Location Latitude
Location Longitude
Nrc Rpt Num
Nrc Rpt Datetime
2014-11-18 13:17:00
Commodity Released Type
Natural Gas
Unintentional Release
3
Intentional Release
15560
Accompanying Liquid
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-10-13 13:30:00
Restart Datetime
2013-10-14 08:30:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Incident Identified Datetime
2013-10-13 12:45:00
On Site Datetime
2013-10-13 12:45:00
On Off Shore
Onshore
Onshore State Abbreviation
La
Onshore Postal Code
70586
Onshore City Name
Ville Platte
Onshore County Name
Evangeline
Designated Location
Milepost
Designated Name
22.5
Pipe Fac Name
Pipeline
Segment Name
100
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
50
Crossing
No
Pipe Facility Type
Interstate
System Part Involved
Onshore Pipeline, Including Valve Sites
Item Involved
Weld/fusion, Including Heat-Affected Zone
Weld Subtype
Other Butt Weld
Installation Year
2013
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Class Location Type
Class 1 Location
Could Be Hca
No
Pir Radius
338
Heat Damage Ind
No
Non Heat Damage Ind
No
Hca Fatalities Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
11
Est Cost Intentional Release
53533
Est Cost Prop Damage
0
Est Cost Emergency
0
Est Cost Other
105000
Est Cost Other Details
Cost Of Repairs To Replace The Second Valve
Prpty
158544
Accident Psig
791
Mop Psig
935
Mop Cfr Section
192.619(A)(3)
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Length Segment Isolated
56138
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Accident Identifier
Other
Accident Details
After Pressuring The Line Pipe, The Leak Was Identified During Leakage Survey
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The controller had no role in the initation of the incident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Pwjf Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Other Analysis Ind
Yes
Other Analysis Details
Crack In A Weld
Other Factor
Yes
Other Factor Details
Crack In A Weld
Additional Crack Ind
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
G***** H*****
Preparer Title
Engineer
Preparer Email
G******@n*******.com
Preparer Telephone
(304) 357-3728
Authorizer Name
P**** M****** H******
Authorizer Title
Manager System Integrity
Authorizer Telephone
(304) 357-2548
Authorizer Email
M**********@n*******.com
Narrative
Line 100 was subject to an installation of a second valve after the first valve was damaged due to a failed stopple installation. The failed stopple installation was referenced in the nrc report no.: 1062828 reported on october 12, 2013 14:55, with an odes report number of 20130100 - 16173. Columbia gulf transmission, llc, (columbia) was advised by PHMSA southwestern region to file a second incident report, separate from the october 12, 2013 report to address separate instance. On october 13, 2013 following the october 12, 2013 event, a new valve was installed due to a cracked weld. The cracked weld resulted in only a small amount of gas released to the atmosphere (less than the incident reporting threshold of 3,000 mcf). However; the cost of repairs exceeded $50,000. The crack was found in a circumferential weld between the new 16" hot tap valve and 16" branch piping. The first valve, was removed and a new valve was installed. The new weld for this valve was inspected by non-destructive testing technicians passed the inspection code requirement. On october 14, 2013 the pipeline was returned to service. Columbia's engineering department worked with the contracted welding vendor to ensure that the proper welding procedures were followed. In addition, columbia revised the welding procedure used in this project to avoid any future re-occurrence.
Report Received Date 2014-12-18 00:00:00
Iyear 2013
Report Number 20140143
Supplemental Number 16924
Report Type Supplemental Final
Operator Id 2620 PHMSA Enforcement
Name Columbia Gulf Transmission, Llc
Operator Street Address 700 Louisiana St. Suite 700
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2013-10-13 13:30:00
Location Latitude 30.620284 Google Maps OpenStreetMap
Location Longitude -92.254074 Google Maps OpenStreetMap
Nrc Rpt Num 1101367 NRC Report How to search
Nrc Rpt Datetime 2014-11-18 13:17:00
Commodity Released Type Natural Gas
Unintentional Release 3
Intentional Release 15560
Accompanying Liquid 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-10-13 13:30:00
Restart Datetime 2013-10-14 08:30:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Incident Identified Datetime 2013-10-13 12:45:00
On Site Datetime 2013-10-13 12:45:00
On Off Shore Onshore
Onshore State Abbreviation La
Onshore Postal Code 70586
Onshore City Name Ville Platte
Onshore County Name Evangeline
Designated Location Milepost
Designated Name 22.5
Pipe Fac Name Pipeline
Segment Name 100
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 50
Crossing No
Pipe Facility Type Interstate
System Part Involved Onshore Pipeline, Including Valve Sites
Item Involved Weld/fusion, Including Heat-Affected Zone
Weld Subtype Other Butt Weld
Installation Year 2013
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Class Location Type Class 1 Location
Could Be Hca No
Pir Radius 338
Heat Damage Ind No
Non Heat Damage Ind No
Hca Fatalities Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 11
Est Cost Intentional Release 53533
Est Cost Prop Damage 0
Est Cost Emergency 0
Est Cost Other 105000
Est Cost Other Details Cost Of Repairs To Replace The Second Valve
Prpty 158544
Accident Psig 791
Mop Psig 935
Mop Cfr Section 192.619(A)(3) View CFR 49 §192
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Length Segment Isolated 56138
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Accident Identifier Other
Accident Details After Pressuring The Line Pipe, The Leak Was Identified During Leakage Survey
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The controller had no role in the initation of the incident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Pwjf Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Other Analysis Ind Yes
Other Analysis Details Crack In A Weld
Other Factor Yes
Other Factor Details Crack In A Weld
Additional Crack Ind Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name G***** H*****
Preparer Title Engineer
Preparer Email G******@n*******.com
Preparer Telephone (304) 357-3728
Authorizer Name P**** M****** H******
Authorizer Title Manager System Integrity
Authorizer Telephone (304) 357-2548
Authorizer Email M**********@n*******.com
Narrative Line 100 was subject to an installation of a second valve after the first valve was damaged due to a failed stopple installation. The failed stopple installation was referenced in the nrc report no.: 1062828 reported on october 12, 2013 14:55, with an odes report number of 20130100 - 16173. Columbia gulf transmission, llc, (columbia) was advised by PHMSA southwestern region to file a second incident report, separate from the october 12, 2013 report to address separate instance. On october 13, 2013 following the october 12, 2013 event, a new valve was installed due to a cracked weld. The cracked weld resulted in only a small amount of gas released to the atmosphere (less than the incident reporting threshold of 3,000 mcf). However; the cost of repairs exceeded $50,000. The crack was found in a circumferential weld between the new 16" hot tap valve and 16" branch piping. The first valve, was removed and a new valve was installed. The new weld for this valve was inspected by non-destructive testing technicians passed the inspection code requirement. On october 14, 2013 the pipeline was returned to service. Columbia's engineering department worked with the contracted welding vendor to ensure that the proper welding procedures were followed. In addition, columbia revised the welding procedure used in this project to avoid any future re-occurrence.

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