GD incident on 2014-02-11 — IN

Operator
Indiana Gas Co Inc
Cause
Pipe, Weld, Or Joint Failure
Commodity
Natural Gas
Program
GD
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$45,000
Incident datetime
2014-02-11 11:50
Report number
Location
IN, FOUNTAIN
Narrative
Vectren did not receive notification of the explosion from local emergency responders. A vectren employee heard of explosion on a scanner and immediately notified the local supervisor. Vectren sent an employee to the site finding natural gas migrating into a storm drain and nearby residential homes due to the depth of frost in the area. Investigating the source of escaping natural gas, employee found a leak under new street, which runs east and west north of the explosion location. After monitoring the area, company crews excavated the source of leak finding a crack in a 4' steel main that transverse an oxy-acetylene welded miter joint. Two stopple fittings were installed on the one-way fed main to bypass the cracked main enabling the section to be isolated. A 45� weld ell was installed to repair the cracked main and to remove the miter joint. After this installation, the stopple fittings were removed and the isolated section was energized. An initial report from the attica volunteer fire department indicates the item first ignited was gas vapor in air and that factors contributing to ignition were ruptured gas line allowed gas to migrate along water lines into basement of building. Vectren is continuing its own independent investigation into the cause and origin of this incident. Update: vectren's independent investigation into the cause and origin of this incident included a root cause analysis and a metallurgical destructive testing of the 4" steel main referenced in the first paragraph of this narrative. The root cause analysis, while beneficial in identifying potential factors that may have played a role in the incident, was inconclusive as to the origin or cause of the incident. Additionally, the metallurgical destructive testing of the 4" steel main and associated cracked oxy-acetylene welded miter joint provided no definitive conclusion as to whether the cracked weld was a result of the explosion, or a condition existing at the time of the explosion.
Detailed record list
Occurred At
2014-02-11 11:50:00
Year
2014
Report Received Date
2014-03-07 00:00:00
Iyear
2014.0
Report Number
20140021.0
Supplemental Number
16594.0
Report Type
Supplemental
Operator Id
Name
Indiana Gas Co Inc
Operator Street Address
211 Nw Riverside Drive
Operator City Name
Evansville
Operator State Abbreviation
IN
Operator Postal Code
47708
Local Datetime
2014-02-11 10:50:00
Location Street Address
700 S. Perry Street
Location City Name
Attica
Location County Name
Fountain
Location State Abbreviation
IN
Location Postal Code
47918-1634
Location Latitude
Location Longitude
Nrc Rpt Datetime
2014-02-11 13:06:00
Nrc Rpt Num
Commodity Released Type
Natural Gas
Unintentional Release
211.0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Ignite Ind
Yes
Explode Ind
Yes
Num Pub Evacuated
20.0
Incident Identified Datetime
2014-02-11 11:50:00
On Site Datetime
2014-02-11 11:53:00
Federal
No
Location Type
Public Property
Incident Area Type
Underground
Incident Area Subtype
Under Pavement
Depth Of Cover
39.0
Crossing
No
Pipe Facility Type
Privately Owned
System Part Involved
Main
Installation Year
1941.0
Pipe Diameter
4.0
Pipe Specification
Unknown
Pipe Manufacturer
Unknown
Material Involved
Steel
Steel Seam Type
Other
Steel Seam Type Details
Unknown
Wt Steel
0.25
Release Type
Leak
Leak Type
Crack
Class Location Type
Class 3 Location
Est Cost Oper Paid
152000.0
Est Cost Prop Damage
45000.0
Est Cost Emergency
5000.0
Est Cost Other
0.0
Est Cost Unintentional Release
971.0
Prpty
202971.0
Commercial Affected
0.0
Industrial Affected
0.0
Residences Affected
4.0
Accident Psig
54.0
Normal Psig
54.0
Mop Psig
60.0
Accident Pressure
Pressure Did Not Exceed Maop
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The scada based system that monitored the main on which the leak occured only provides a high/low pressure alarm and the pressure remained within acceptable parameters.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Pipe, Weld, Or Joint Failure
Cause Details
Other Pipe, Weld, Or Joint Failure
Pwjf Failure Type
Other Pipe, Weld, Or Joint Failure
Pwjf Failure Details
Crack In A Miter Joint
Additional Crack Ind
Yes
Result Material Ind
Yes
Result Material Subtype
Other
Result Material Details
Crack In A Miter Joint
Hydrotest Conducted Ind
No
Preparer Name
J*** A* S*****
Preparer Title
Manager Quality Assurance
Preparer Email
J*******@v******.com
Preparer Telephone
937-440-1844
Preparer Fax
937-440-1818
Authorizer Name
J**** M* F******
Authorizer Title
Director Engineering And Asset Management
Authorizer Telephone
812-491-4369
Authorizer Email
J********@v******.com
Narrative
Vectren did not receive notification of the explosion from local emergency responders. A vectren employee heard of explosion on a scanner and immediately notified the local supervisor. Vectren sent an employee to the site finding natural gas migrating into a storm drain and nearby residential homes due to the depth of frost in the area. Investigating the source of escaping natural gas, employee found a leak under new street, which runs east and west north of the explosion location. After monitoring the area, company crews excavated the source of leak finding a crack in a 4' steel main that transverse an oxy-acetylene welded miter joint. Two stopple fittings were installed on the one-way fed main to bypass the cracked main enabling the section to be isolated. A 45� weld ell was installed to repair the cracked main and to remove the miter joint. After this installation, the stopple fittings were removed and the isolated section was energized. An initial report from the attica volunteer fire department indicates the item first ignited was gas vapor in air and that factors contributing to ignition were ruptured gas line allowed gas to migrate along water lines into basement of building. Vectren is continuing its own independent investigation into the cause and origin of this incident. Update: vectren's independent investigation into the cause and origin of this incident included a root cause analysis and a metallurgical destructive testing of the 4" steel main referenced in the first paragraph of this narrative. The root cause analysis, while beneficial in identifying potential factors that may have played a role in the incident, was inconclusive as to the origin or cause of the incident. Additionally, the metallurgical destructive testing of the 4" steel main and associated cracked oxy-acetylene welded miter joint provided no definitive conclusion as to whether the cracked weld was a result of the explosion, or a condition existing at the time of the explosion.
Occurred At 2014-02-11 11:50:00
Year 2014
Report Received Date 2014-03-07 00:00:00
Iyear 2014.0
Report Number 20140021.0
Supplemental Number 16594.0
Report Type Supplemental
Operator Id 8070 PHMSA Enforcement
Name Indiana Gas Co Inc
Operator Street Address 211 Nw Riverside Drive
Operator City Name Evansville
Operator State Abbreviation IN
Operator Postal Code 47708
Local Datetime 2014-02-11 10:50:00
Location Street Address 700 S. Perry Street
Location City Name Attica
Location County Name Fountain
Location State Abbreviation IN
Location Postal Code 47918-1634
Location Latitude 40.2885 Google Maps OpenStreetMap
Location Longitude -87.25223 Google Maps OpenStreetMap
Nrc Rpt Datetime 2014-02-11 13:06:00
Nrc Rpt Num 1073624 NRC Report How to search
Commodity Released Type Natural Gas
Unintentional Release 211.0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Ignite Ind Yes
Explode Ind Yes
Num Pub Evacuated 20.0
Incident Identified Datetime 2014-02-11 11:50:00
On Site Datetime 2014-02-11 11:53:00
Federal No
Location Type Public Property
Incident Area Type Underground
Incident Area Subtype Under Pavement
Depth Of Cover 39.0
Crossing No
Pipe Facility Type Privately Owned
System Part Involved Main
Installation Year 1941.0
Pipe Diameter 4.0
Pipe Specification Unknown
Pipe Manufacturer Unknown
Material Involved Steel
Steel Seam Type Other
Steel Seam Type Details Unknown
Wt Steel 0.25
Release Type Leak
Leak Type Crack
Class Location Type Class 3 Location
Est Cost Oper Paid 152000.0
Est Cost Prop Damage 45000.0
Est Cost Emergency 5000.0
Est Cost Other 0.0
Est Cost Unintentional Release 971.0
Prpty 202971.0
Commercial Affected 0.0
Industrial Affected 0.0
Residences Affected 4.0
Accident Psig 54.0
Normal Psig 54.0
Mop Psig 60.0
Accident Pressure Pressure Did Not Exceed Maop
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The scada based system that monitored the main on which the leak occured only provides a high/low pressure alarm and the pressure remained within acceptable parameters.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Pipe, Weld, Or Joint Failure
Cause Details Other Pipe, Weld, Or Joint Failure
Pwjf Failure Type Other Pipe, Weld, Or Joint Failure
Pwjf Failure Details Crack In A Miter Joint
Additional Crack Ind Yes
Result Material Ind Yes
Result Material Subtype Other
Result Material Details Crack In A Miter Joint
Hydrotest Conducted Ind No
Preparer Name J*** A* S*****
Preparer Title Manager Quality Assurance
Preparer Email J*******@v******.com
Preparer Telephone 937-440-1844
Preparer Fax 937-440-1818
Authorizer Name J**** M* F******
Authorizer Title Director Engineering And Asset Management
Authorizer Telephone 812-491-4369
Authorizer Email J********@v******.com
Narrative Vectren did not receive notification of the explosion from local emergency responders. A vectren employee heard of explosion on a scanner and immediately notified the local supervisor. Vectren sent an employee to the site finding natural gas migrating into a storm drain and nearby residential homes due to the depth of frost in the area. Investigating the source of escaping natural gas, employee found a leak under new street, which runs east and west north of the explosion location. After monitoring the area, company crews excavated the source of leak finding a crack in a 4' steel main that transverse an oxy-acetylene welded miter joint. Two stopple fittings were installed on the one-way fed main to bypass the cracked main enabling the section to be isolated. A 45� weld ell was installed to repair the cracked main and to remove the miter joint. After this installation, the stopple fittings were removed and the isolated section was energized. An initial report from the attica volunteer fire department indicates the item first ignited was gas vapor in air and that factors contributing to ignition were ruptured gas line allowed gas to migrate along water lines into basement of building. Vectren is continuing its own independent investigation into the cause and origin of this incident. Update: vectren's independent investigation into the cause and origin of this incident included a root cause analysis and a metallurgical destructive testing of the 4" steel main referenced in the first paragraph of this narrative. The root cause analysis, while beneficial in identifying potential factors that may have played a role in the incident, was inconclusive as to the origin or cause of the incident. Additionally, the metallurgical destructive testing of the 4" steel main and associated cracked oxy-acetylene welded miter joint provided no definitive conclusion as to whether the cracked weld was a result of the explosion, or a condition existing at the time of the explosion.

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