GD incident on 2014-01-29 — MI

Operator
Consumers Energy Co
Cause
Equipment Failure
Commodity
Natural Gas
Program
GD
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$12,342
Incident datetime
2014-01-29 11:36
Report number
Location
MI, EATON
Narrative
Debris damaged rubber regulator boots of worker and monitor regulators at millett & guinea regulator station (station #428), west of I-69 on millett highway in delta township, michigan. The resulting double regulator failure resulted in an overpressure of the 60 psig maop downstream system. Pressure recording charts at millett & guinea regulator station recorded a maximum downstream pressure of 139 psig, an exceedance of 131% of maop. Relief valves at two separate regulator stations - several miles away and backfeeding the 60 psig maop system - began blowing as a result of the overpressure event. All told, approximately 3.19 mmcf natural gas vented from both vents combined. These regulator stations are: - creyts road & m-43, lansing (station #46) + relief valve set pressure = 63 psig + max pressure recorded = 63 psig + duration of venting = 130 minutes - creyts road & m-78, lansing (station #47) + relief valve set pressure = 60 psig + max pressure recorded = 94 psig + duration of venting = 117 minutes police and fire department was on site at the intersections of creyts & saginaw (m-43) and creyts & lansing (m-78), and intersections were blocked to traffic. Media was also on site reporting. Lansing mall (5330 w. Saginaw highway, lansing) and st. Gerard catholic school (4433 w. Willow, lansing) were evacuated as a result of the venting incident. Approximately 120 miles of gas distribution main (60 psig maop) as well as 7,010 gas services (60 psig maop) in delta township were overpressured. Leak survey and supplemental leak investigation (including bar testing) was performed on these facilities between january 29 and february 7. Approximately 42 leaks were found and repaired during this leak survey, and an additional 92 leaks were classified for future repair.
Detailed record list
Occurred At
2014-01-29 11:36:00
Year
2014
Report Received Date
2014-02-28 00:00:00
Iyear
2014.0
Report Number
20140015.0
Supplemental Number
16261.0
Report Type
Supplemental Final
Operator Id
Name
Consumers Energy Co
Operator Street Address
One Energy Plaza
Operator City Name
Jackson
Operator State Abbreviation
MI
Operator Postal Code
49201
Local Datetime
2014-01-29 11:33:00
Location Street Address
Millett & Guinea Roads; Creyts & Saginaw Roads; Creyts & Lansing Roads
Location City Name
Lansing
Location County Name
Eaton
Location State Abbreviation
MI
Location Postal Code
48917-9998
Location Latitude
Location Longitude
Nrc Rpt Datetime
2014-01-30 18:02:00
Nrc Rpt Num
Commodity Released Type
Natural Gas
Unintentional Release
3190.0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
600.0
Incident Identified Datetime
2014-01-29 11:36:00
On Site Datetime
2014-01-29 12:12:00
Federal
No
Location Type
Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance (E.g. Value Or Regulator Station, Outdoor Meter Set)
Crossing
No
Pipe Facility Type
Privately Owned
System Part Involved
District Regulator/metering Station
Installation Year
2004.0
Material Involved
Other
Material Details
Failed Rubber Regulator Boot (Steel Reg)
Release Type
Other
Release Type Details
Two Venting Relief Valves
Class Location Type
Class 3 Location
Est Cost Oper Paid
0.0
Est Cost Prop Damage
12342.0
Est Cost Emergency
533982.0
Est Cost Other
39764.0
Est Cost Other Details
Other Costs Are Associated With Incident Command & Office Support
Est Cost Unintentional Release
15184.0
Prpty
601272.0
Commercial Affected
0.0
Industrial Affected
0.0
Residences Affected
0.0
Accident Psig
139.0
Normal Psig
55.0
Mop Psig
60.0
Accident Pressure
Pressure Exceeded The Applicable Allowance In 192.201
Scada In Place Ind
No
Accident Identifier
Notification From Emergency Responder
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the incident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Pressure Regulator Ind
Yes
Preparer Name
A*** M* C*********
Preparer Title
Gas Regulatory Services Engineer
Preparer Email
A**************@c********.com
Preparer Telephone
989-791-5841
Authorizer Name
T**** A* G****
Authorizer Title
Manager Of Regulatory And Compliance
Authorizer Telephone
517-768-3187
Authorizer Email
T**********@c********.com
Narrative
Debris damaged rubber regulator boots of worker and monitor regulators at millett & guinea regulator station (station #428), west of I-69 on millett highway in delta township, michigan. The resulting double regulator failure resulted in an overpressure of the 60 psig maop downstream system. Pressure recording charts at millett & guinea regulator station recorded a maximum downstream pressure of 139 psig, an exceedance of 131% of maop. Relief valves at two separate regulator stations - several miles away and backfeeding the 60 psig maop system - began blowing as a result of the overpressure event. All told, approximately 3.19 mmcf natural gas vented from both vents combined. These regulator stations are: - creyts road & m-43, lansing (station #46) + relief valve set pressure = 63 psig + max pressure recorded = 63 psig + duration of venting = 130 minutes - creyts road & m-78, lansing (station #47) + relief valve set pressure = 60 psig + max pressure recorded = 94 psig + duration of venting = 117 minutes police and fire department was on site at the intersections of creyts & saginaw (m-43) and creyts & lansing (m-78), and intersections were blocked to traffic. Media was also on site reporting. Lansing mall (5330 w. Saginaw highway, lansing) and st. Gerard catholic school (4433 w. Willow, lansing) were evacuated as a result of the venting incident. Approximately 120 miles of gas distribution main (60 psig maop) as well as 7,010 gas services (60 psig maop) in delta township were overpressured. Leak survey and supplemental leak investigation (including bar testing) was performed on these facilities between january 29 and february 7. Approximately 42 leaks were found and repaired during this leak survey, and an additional 92 leaks were classified for future repair.
Occurred At 2014-01-29 11:36:00
Year 2014
Report Received Date 2014-02-28 00:00:00
Iyear 2014.0
Report Number 20140015.0
Supplemental Number 16261.0
Report Type Supplemental Final
Operator Id 2748 PHMSA Enforcement
Name Consumers Energy Co
Operator Street Address One Energy Plaza
Operator City Name Jackson
Operator State Abbreviation MI
Operator Postal Code 49201
Local Datetime 2014-01-29 11:33:00
Location Street Address Millett & Guinea Roads; Creyts & Saginaw Roads; Creyts & Lansing Roads
Location City Name Lansing
Location County Name Eaton
Location State Abbreviation MI
Location Postal Code 48917-9998
Location Latitude 42.696793 Google Maps OpenStreetMap
Location Longitude -84.672486 Google Maps OpenStreetMap
Nrc Rpt Datetime 2014-01-30 18:02:00
Nrc Rpt Num 1072548 NRC Report How to search
Commodity Released Type Natural Gas
Unintentional Release 3190.0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Ignite Ind No
Explode Ind No
Num Pub Evacuated 600.0
Incident Identified Datetime 2014-01-29 11:36:00
On Site Datetime 2014-01-29 12:12:00
Federal No
Location Type Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance (E.g. Value Or Regulator Station, Outdoor Meter Set)
Crossing No
Pipe Facility Type Privately Owned
System Part Involved District Regulator/metering Station
Installation Year 2004.0
Material Involved Other
Material Details Failed Rubber Regulator Boot (Steel Reg)
Release Type Other
Release Type Details Two Venting Relief Valves
Class Location Type Class 3 Location
Est Cost Oper Paid 0.0
Est Cost Prop Damage 12342.0
Est Cost Emergency 533982.0
Est Cost Other 39764.0
Est Cost Other Details Other Costs Are Associated With Incident Command & Office Support
Est Cost Unintentional Release 15184.0
Prpty 601272.0
Commercial Affected 0.0
Industrial Affected 0.0
Residences Affected 0.0
Accident Psig 139.0
Normal Psig 55.0
Mop Psig 60.0
Accident Pressure Pressure Exceeded The Applicable Allowance In 192.201
Scada In Place Ind No
Accident Identifier Notification From Emergency Responder
Investigation Status No, the facility was not monitored by a controller(s) at the time of the incident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Pressure Regulator Ind Yes
Preparer Name A*** M* C*********
Preparer Title Gas Regulatory Services Engineer
Preparer Email A**************@c********.com
Preparer Telephone 989-791-5841
Authorizer Name T**** A* G****
Authorizer Title Manager Of Regulatory And Compliance
Authorizer Telephone 517-768-3187
Authorizer Email T**********@c********.com
Narrative Debris damaged rubber regulator boots of worker and monitor regulators at millett & guinea regulator station (station #428), west of I-69 on millett highway in delta township, michigan. The resulting double regulator failure resulted in an overpressure of the 60 psig maop downstream system. Pressure recording charts at millett & guinea regulator station recorded a maximum downstream pressure of 139 psig, an exceedance of 131% of maop. Relief valves at two separate regulator stations - several miles away and backfeeding the 60 psig maop system - began blowing as a result of the overpressure event. All told, approximately 3.19 mmcf natural gas vented from both vents combined. These regulator stations are: - creyts road & m-43, lansing (station #46) + relief valve set pressure = 63 psig + max pressure recorded = 63 psig + duration of venting = 130 minutes - creyts road & m-78, lansing (station #47) + relief valve set pressure = 60 psig + max pressure recorded = 94 psig + duration of venting = 117 minutes police and fire department was on site at the intersections of creyts & saginaw (m-43) and creyts & lansing (m-78), and intersections were blocked to traffic. Media was also on site reporting. Lansing mall (5330 w. Saginaw highway, lansing) and st. Gerard catholic school (4433 w. Willow, lansing) were evacuated as a result of the venting incident. Approximately 120 miles of gas distribution main (60 psig maop) as well as 7,010 gas services (60 psig maop) in delta township were overpressured. Leak survey and supplemental leak investigation (including bar testing) was performed on these facilities between january 29 and february 7. Approximately 42 leaks were found and repaired during this leak survey, and an additional 92 leaks were classified for future repair.

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