HL incident on 2013-11-23 — OK

Operator
Chaparral Energy, Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Co2 (Carbon Dioxide)
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$14,000
Incident datetime
2013-11-23 08:45
Report number
Location
OK
Narrative
On saturday, november 23, 2013, at 08:45, a chaparral energy employee received a call from a third party person notifying him of a possible release in the beaver, ok area. The chaparral energy employee notified the local pipeline employee who immediately notified his boss, the local pipeline tech supervisor. The pipeline tech supervisor put chaparral energy's emergency response plan into action at that point. The chaparral energy pipeline employee arrived at the release site at 10:07 and confirmed that it was in fact chaparral energy's pipeline. The downstream valve was closed at 10:28 and the upstream valve was closed at 10:45. At 10:45, blowdown of the section began at the upstream valve site. Blowdown was completed at 12:45. At 13:15, chaparral energy's contractor arrived onsite and began evacuating the release site. On sunday, november 24, 2013, at 13:00, approximately 65 feet of existing pipe was removed and replaced with pre-tested pipe. At 17:45, chaparral energy began refilling the section. At 18:05, the line was placed back into service. The exact cause of this accident is still being investigated. The removed section of pipe is at a testing lab and chaparral energy is waiting for the results of the investigation. Update: chaparral energy received the final report from the testing lab. The determined cause of the accident as stated by the testing lab is "failure of the line pipe was a result of a manufacturing defect". The time of the accident is still being determined. The estimated pressure may also change due to the fact that the time the accident occurred is still unknown. Update: chaparral energy has concluded its accident investigation and has determined that the accident occurred at 06:00 on 11/23/13. The pressure on the pipeline at that time was 1200 psi. This report is being updated to reflect the cause and time of the accident. For question 14.A - the time had to be changed from 09:40 to 10:07 because there was an error message from the system that said the time had to be equal to or greater than the time and date on question 4.
Detailed record list
Report Received Date
2013-12-20 00:00:00
Iyear
2013
Report Number
20130405
Supplemental Number
19505
Report Type
Supplemental Final
Operator Id
Name
Chaparral Energy, Llc
Operator Street Address
701 Cedar Lake Blvd
Operator City Name
Oklahoma City
Operator State Abbreviation
OK
Operator Postal Code
73114
Local Datetime
2013-11-23 10:07:00
Location Latitude
Location Longitude
Commodity Released Type
Co2 (Carbon Dioxide)
Unintentional Release Bbls
17.8
Intentional Release Bbls
626
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2013-11-23 08:45:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-11-23 10:07:00
Restart Datetime
2013-11-24 18:05:00
On Site Datetime
2013-11-23 10:07:00
Nrc Rpt Datetime
2013-11-23 12:52:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Chaparral Co!2
Segment Name
Texok Pipeline
Onshore State Abbreviation
Ok
Onshore Postal Code
73932
Onshore City Name
Beaver
Onshore County Name
Beaver
Designated Location
Milepost/valve Station
Designated Name
26.7
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
46
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
4
Pipe Wall Thickness
0.125
Pipe Smys
42000
Pipe Specification
Api 5lx-42
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Republic Steel
Pipe Coating Type
Asphalt
Installation Year
1968
Manufactured Year
1968
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
0.4
Rupture Length
2
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
2000
Est Cost Gas Released
3776
Est Cost Prop Damage
14000
Est Cost Emergency
2000
Est Cost Environmental
0
Est Cost Other
15000
Est Cost Other Details
Testing Of Pipe
Prpty
36776
Accident Psig
1200
Mop Psig
1664
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
47520
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor
Yes
Other Factor Details
Pressure Cycles
Additional Lack Fusion Ind
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2010
Hydrtst Most Rcnt Pressure
2097
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
D***** H*****
Preparer Title
Pipeline Compliance Manager
Preparer Email
D*********@c**************.com
Preparer Telephone
405-426-4476
Preparer Fax
405-425-8476
Prepared Date
2014-03-05 00:00:00
Authorizer Name
T* K**** W****
Authorizer Telephone
405-426-6619
Authorizer Title
Ehs Director
Authorizer Email
K**********@c**************.com
Narrative
On saturday, november 23, 2013, at 08:45, a chaparral energy employee received a call from a third party person notifying him of a possible release in the beaver, ok area. The chaparral energy employee notified the local pipeline employee who immediately notified his boss, the local pipeline tech supervisor. The pipeline tech supervisor put chaparral energy's emergency response plan into action at that point. The chaparral energy pipeline employee arrived at the release site at 10:07 and confirmed that it was in fact chaparral energy's pipeline. The downstream valve was closed at 10:28 and the upstream valve was closed at 10:45. At 10:45, blowdown of the section began at the upstream valve site. Blowdown was completed at 12:45. At 13:15, chaparral energy's contractor arrived onsite and began evacuating the release site. On sunday, november 24, 2013, at 13:00, approximately 65 feet of existing pipe was removed and replaced with pre-tested pipe. At 17:45, chaparral energy began refilling the section. At 18:05, the line was placed back into service. The exact cause of this accident is still being investigated. The removed section of pipe is at a testing lab and chaparral energy is waiting for the results of the investigation. Update: chaparral energy received the final report from the testing lab. The determined cause of the accident as stated by the testing lab is "failure of the line pipe was a result of a manufacturing defect". The time of the accident is still being determined. The estimated pressure may also change due to the fact that the time the accident occurred is still unknown. Update: chaparral energy has concluded its accident investigation and has determined that the accident occurred at 06:00 on 11/23/13. The pressure on the pipeline at that time was 1200 psi. This report is being updated to reflect the cause and time of the accident. For question 14.A - the time had to be changed from 09:40 to 10:07 because there was an error message from the system that said the time had to be equal to or greater than the time and date on question 4.
Report Received Date 2013-12-20 00:00:00
Iyear 2013
Report Number 20130405
Supplemental Number 19505
Report Type Supplemental Final
Operator Id 31672 PHMSA Enforcement
Name Chaparral Energy, Llc
Operator Street Address 701 Cedar Lake Blvd
Operator City Name Oklahoma City
Operator State Abbreviation OK
Operator Postal Code 73114
Local Datetime 2013-11-23 10:07:00
Location Latitude 36.7889 Google Maps OpenStreetMap
Location Longitude -100.6198 Google Maps OpenStreetMap
Commodity Released Type Co2 (Carbon Dioxide)
Unintentional Release Bbls 17.8
Intentional Release Bbls 626
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2013-11-23 08:45:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-11-23 10:07:00
Restart Datetime 2013-11-24 18:05:00
On Site Datetime 2013-11-23 10:07:00
Nrc Rpt Datetime 2013-11-23 12:52:00
Nrc Rpt Num 1066673 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Chaparral Co!2
Segment Name Texok Pipeline
Onshore State Abbreviation Ok
Onshore Postal Code 73932
Onshore City Name Beaver
Onshore County Name Beaver
Designated Location Milepost/valve Station
Designated Name 26.7
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 46
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 4
Pipe Wall Thickness 0.125
Pipe Smys 42000
Pipe Specification Api 5lx-42
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Republic Steel
Pipe Coating Type Asphalt
Installation Year 1968
Manufactured Year 1968
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 0.4
Rupture Length 2
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 2000
Est Cost Gas Released 3776
Est Cost Prop Damage 14000
Est Cost Emergency 2000
Est Cost Environmental 0
Est Cost Other 15000
Est Cost Other Details Testing Of Pipe
Prpty 36776
Accident Psig 1200
Mop Psig 1664
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 47520
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor Yes
Other Factor Details Pressure Cycles
Additional Lack Fusion Ind Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2010
Hydrtst Most Rcnt Pressure 2097
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name D***** H*****
Preparer Title Pipeline Compliance Manager
Preparer Email D*********@c**************.com
Preparer Telephone 405-426-4476
Preparer Fax 405-425-8476
Prepared Date 2014-03-05 00:00:00
Authorizer Name T* K**** W****
Authorizer Telephone 405-426-6619
Authorizer Title Ehs Director
Authorizer Email K**********@c**************.com
Narrative On saturday, november 23, 2013, at 08:45, a chaparral energy employee received a call from a third party person notifying him of a possible release in the beaver, ok area. The chaparral energy employee notified the local pipeline employee who immediately notified his boss, the local pipeline tech supervisor. The pipeline tech supervisor put chaparral energy's emergency response plan into action at that point. The chaparral energy pipeline employee arrived at the release site at 10:07 and confirmed that it was in fact chaparral energy's pipeline. The downstream valve was closed at 10:28 and the upstream valve was closed at 10:45. At 10:45, blowdown of the section began at the upstream valve site. Blowdown was completed at 12:45. At 13:15, chaparral energy's contractor arrived onsite and began evacuating the release site. On sunday, november 24, 2013, at 13:00, approximately 65 feet of existing pipe was removed and replaced with pre-tested pipe. At 17:45, chaparral energy began refilling the section. At 18:05, the line was placed back into service. The exact cause of this accident is still being investigated. The removed section of pipe is at a testing lab and chaparral energy is waiting for the results of the investigation. Update: chaparral energy received the final report from the testing lab. The determined cause of the accident as stated by the testing lab is "failure of the line pipe was a result of a manufacturing defect". The time of the accident is still being determined. The estimated pressure may also change due to the fact that the time the accident occurred is still unknown. Update: chaparral energy has concluded its accident investigation and has determined that the accident occurred at 06:00 on 11/23/13. The pressure on the pipeline at that time was 1200 psi. This report is being updated to reflect the cause and time of the accident. For question 14.A - the time had to be changed from 09:40 to 10:07 because there was an error message from the system that said the time had to be equal to or greater than the time and date on question 4.

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