HL incident on 2013-11-24 — TX

Operator
Phillips 66 Pipeline Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$20,000
Incident datetime
2013-11-24 06:55
Report number
Location
TX
Narrative
At 6:55 am on 11/24/2013, bartlesville control center noticed pressure and flowrate anomalies on the crude injection facility at carson station. Both pd pump units went down on alarm. Local operator was called and responded within 15 minutes. When operator arrived on site, he noticed oil on the ground and proceeded to close additional manual valves for further isolation. Upon entry, it was determined that one of the two pd pumps had mechanical failure on the power side of the pump, which resulted in the fluid side of the pump to break away from the suction of the pump. 1-14-2014 - updated part d, section 8 with current associated costs. 3-14-2014 - updated nrc report information in part a, updated cause in part g. The crosshead pin retaining bolt loosened and backed out causing pump failure. 6-3-2014 - updated part d, section 8 with current associated costs.
Detailed record list
Report Received Date
2013-12-17 00:00:00
Iyear
2013
Report Number
20130398
Supplemental Number
19438
Report Type
Supplemental Final
Operator Id
Name
Phillips 66 Pipeline Llc
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2013-11-24 06:55:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
160
Recovered Bbls
160
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2013-11-24 06:55:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
On Site Datetime
2013-11-24 07:10:00
Nrc Rpt Datetime
2014-02-28 12:42:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Carson Station
Segment Name
Nt-30, Carson To Wichita Falls
Onshore State Abbreviation
Tx
Onshore Postal Code
76366
Onshore City Name
Holliday
Onshore County Name
Archer
Designated Location
Milepost/valve Station
Designated Name
Nt-30, Mp 0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pump
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
1600
Est Cost Prop Damage
20000
Est Cost Emergency
10000
Est Cost Environmental
270154
Est Cost Other
15000
Est Cost Other Details
Miscelaneous Consumables, Contract Labor, Meals, Travel Time, Etc.
Prpty
316754
Accident Psig
515
Mop Psig
900
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
=< 20% Smys Regulated Gathering
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controller actions were not found to be a contributing factor to this event. Release occurred due to mechanical failure of the pump.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Body Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Crosshead Pin Retaining Bolt Loosened And Backed Out
Preparer Name
J*** B*********
Preparer Title
Dot Coordinator
Preparer Email
J**************@p**.com
Preparer Telephone
918-977-4206
Preparer Fax
918-977-6198
Prepared Date
2014-06-03 00:00:00
Authorizer Name
T*** T*****
Authorizer Telephone
832-765-1636
Authorizer Title
Regulatory Compliance Manager
Authorizer Email
T************@p**.com
Narrative
At 6:55 am on 11/24/2013, bartlesville control center noticed pressure and flowrate anomalies on the crude injection facility at carson station. Both pd pump units went down on alarm. Local operator was called and responded within 15 minutes. When operator arrived on site, he noticed oil on the ground and proceeded to close additional manual valves for further isolation. Upon entry, it was determined that one of the two pd pumps had mechanical failure on the power side of the pump, which resulted in the fluid side of the pump to break away from the suction of the pump. 1-14-2014 - updated part d, section 8 with current associated costs. 3-14-2014 - updated nrc report information in part a, updated cause in part g. The crosshead pin retaining bolt loosened and backed out causing pump failure. 6-3-2014 - updated part d, section 8 with current associated costs.
Report Received Date 2013-12-17 00:00:00
Iyear 2013
Report Number 20130398
Supplemental Number 19438
Report Type Supplemental Final
Operator Id 31684 PHMSA Enforcement
Name Phillips 66 Pipeline Llc
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2013-11-24 06:55:00
Location Latitude 33.828281 Google Maps OpenStreetMap
Location Longitude -98.638347 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 160
Recovered Bbls 160
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2013-11-24 06:55:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
On Site Datetime 2013-11-24 07:10:00
Nrc Rpt Datetime 2014-02-28 12:42:00
Nrc Rpt Num 1075389 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Carson Station
Segment Name Nt-30, Carson To Wichita Falls
Onshore State Abbreviation Tx
Onshore Postal Code 76366
Onshore City Name Holliday
Onshore County Name Archer
Designated Location Milepost/valve Station
Designated Name Nt-30, Mp 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Pump
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 1600
Est Cost Prop Damage 20000
Est Cost Emergency 10000
Est Cost Environmental 270154
Est Cost Other 15000
Est Cost Other Details Miscelaneous Consumables, Contract Labor, Meals, Travel Time, Etc.
Prpty 316754
Accident Psig 515
Mop Psig 900
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function =< 20% Smys Regulated Gathering
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controller actions were not found to be a contributing factor to this event. Release occurred due to mechanical failure of the pump.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Body Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Crosshead Pin Retaining Bolt Loosened And Backed Out
Preparer Name J*** B*********
Preparer Title Dot Coordinator
Preparer Email J**************@p**.com
Preparer Telephone 918-977-4206
Preparer Fax 918-977-6198
Prepared Date 2014-06-03 00:00:00
Authorizer Name T*** T*****
Authorizer Telephone 832-765-1636
Authorizer Title Regulatory Compliance Manager
Authorizer Email T************@p**.com
Narrative At 6:55 am on 11/24/2013, bartlesville control center noticed pressure and flowrate anomalies on the crude injection facility at carson station. Both pd pump units went down on alarm. Local operator was called and responded within 15 minutes. When operator arrived on site, he noticed oil on the ground and proceeded to close additional manual valves for further isolation. Upon entry, it was determined that one of the two pd pumps had mechanical failure on the power side of the pump, which resulted in the fluid side of the pump to break away from the suction of the pump. 1-14-2014 - updated part d, section 8 with current associated costs. 3-14-2014 - updated nrc report information in part a, updated cause in part g. The crosshead pin retaining bolt loosened and backed out causing pump failure. 6-3-2014 - updated part d, section 8 with current associated costs.

All rights reserved. Copyright © by ClearPHMSA