HL incident on 2013-10-10 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15
Incident datetime
2013-10-10 15:05
Report number
Location
OK
Narrative
Oneok employees were doing control check out of new pumping system. Propane was initiated into piping system, when valve on pump 110 started to open propane vapors began releasing from drain plug hole on valve body. Valve was isolated, product was blown down and drain plug installed. Plug had been removed after hydrotest of piping system to insure all water was drained and inspector failed to replace. Plug location was approximately 7 ft. Above ground level and was missed during walkdown prior to initiating product into the system. All other valves were checked and no other plugs were found to be missing. No employees were drug tested in association with the release as the contract employees that conducted the hydrotest and the dewatering of the piping had left the property days prior to the beginning of the commissioning project. A pre-job walk trough of the commissioning project had been conducted but the open blow down valve and missing plug was not seen as it was on the top of the header system and was approximately 8 ft. Above grade. The commissioning project was to purge air from the pump headers and fill the line with liquid product to make them ready for pumping. When the release was discovered the header was not in service so no pipelines were shutdow when the release was discovered the valve allowing liquid product into the header was immediately closed to allow the hvl vapors to disapate and make the area safe for entry. Once the area was safe to enter oneok employees shut the blow down valve and installed the plug then restarted the commissioning project.
Detailed record list
Report Received Date
2013-11-13 00:00:00
Iyear
2013
Report Number
20130362
Supplemental Number
19164
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2013-10-10 15:05:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Unintentional Release Bbls
13
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2013-10-10 15:05:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Was In The Process Of Being Commissioned. Pumps Had Never Started.
On Site Datetime
2013-10-10 15:05:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Oneok Mont Belvieu Storage
Segment Name
Sterling 1 Pumps
Onshore State Abbreviation
Tx
Onshore Postal Code
77580
Onshore City Name
Mont Belvieu
Onshore County Name
Chambers
Designated Location
Milepost/valve Station
Designated Name
Ombs Pump Sta
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
2013
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Drain Plug Was Left Out Of Valve After Hydrotesting
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
619
Est Cost Prop Damage
15
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
634
Accident Psig
800
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Station was in local control at time of release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Failure Follow Ind
Yes
Category Type
Commissioning
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
N*** J****
Preparer Title
Regulatory Compliance Coordinator
Preparer Email
N*********@o****.com
Preparer Telephone
580-395-6304
Preparer Fax
580-395-2933
Prepared Date
2014-03-21 00:00:00
Authorizer Name
N*** J****
Authorizer Telephone
580-395-6304
Authorizer Title
Regulatory Compliance Coordinator
Authorizer Email
N*********@o****.com
Narrative
Oneok employees were doing control check out of new pumping system. Propane was initiated into piping system, when valve on pump 110 started to open propane vapors began releasing from drain plug hole on valve body. Valve was isolated, product was blown down and drain plug installed. Plug had been removed after hydrotest of piping system to insure all water was drained and inspector failed to replace. Plug location was approximately 7 ft. Above ground level and was missed during walkdown prior to initiating product into the system. All other valves were checked and no other plugs were found to be missing. No employees were drug tested in association with the release as the contract employees that conducted the hydrotest and the dewatering of the piping had left the property days prior to the beginning of the commissioning project. A pre-job walk trough of the commissioning project had been conducted but the open blow down valve and missing plug was not seen as it was on the top of the header system and was approximately 8 ft. Above grade. The commissioning project was to purge air from the pump headers and fill the line with liquid product to make them ready for pumping. When the release was discovered the header was not in service so no pipelines were shutdow when the release was discovered the valve allowing liquid product into the header was immediately closed to allow the hvl vapors to disapate and make the area safe for entry. Once the area was safe to enter oneok employees shut the blow down valve and installed the plug then restarted the commissioning project.
Report Received Date 2013-11-13 00:00:00
Iyear 2013
Report Number 20130362
Supplemental Number 19164
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2013-10-10 15:05:00
Location Latitude 29.854022 Google Maps OpenStreetMap
Location Longitude -94.892908 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Unintentional Release Bbls 13
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2013-10-10 15:05:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line Was In The Process Of Being Commissioned. Pumps Had Never Started.
On Site Datetime 2013-10-10 15:05:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Oneok Mont Belvieu Storage
Segment Name Sterling 1 Pumps
Onshore State Abbreviation Tx
Onshore Postal Code 77580
Onshore City Name Mont Belvieu
Onshore County Name Chambers
Designated Location Milepost/valve Station
Designated Name Ombs Pump Sta
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 2013
Material Involved Carbon Steel
Release Type Other
Release Type Details Drain Plug Was Left Out Of Valve After Hydrotesting
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 619
Est Cost Prop Damage 15
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 634
Accident Psig 800
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Station was in local control at time of release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Failure Follow Ind Yes
Category Type Commissioning
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name N*** J****
Preparer Title Regulatory Compliance Coordinator
Preparer Email N*********@o****.com
Preparer Telephone 580-395-6304
Preparer Fax 580-395-2933
Prepared Date 2014-03-21 00:00:00
Authorizer Name N*** J****
Authorizer Telephone 580-395-6304
Authorizer Title Regulatory Compliance Coordinator
Authorizer Email N*********@o****.com
Narrative Oneok employees were doing control check out of new pumping system. Propane was initiated into piping system, when valve on pump 110 started to open propane vapors began releasing from drain plug hole on valve body. Valve was isolated, product was blown down and drain plug installed. Plug had been removed after hydrotest of piping system to insure all water was drained and inspector failed to replace. Plug location was approximately 7 ft. Above ground level and was missed during walkdown prior to initiating product into the system. All other valves were checked and no other plugs were found to be missing. No employees were drug tested in association with the release as the contract employees that conducted the hydrotest and the dewatering of the piping had left the property days prior to the beginning of the commissioning project. A pre-job walk trough of the commissioning project had been conducted but the open blow down valve and missing plug was not seen as it was on the top of the header system and was approximately 8 ft. Above grade. The commissioning project was to purge air from the pump headers and fill the line with liquid product to make them ready for pumping. When the release was discovered the header was not in service so no pipelines were shutdow when the release was discovered the valve allowing liquid product into the header was immediately closed to allow the hvl vapors to disapate and make the area safe for entry. Once the area was safe to enter oneok employees shut the blow down valve and installed the plug then restarted the commissioning project.

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