HL incident on 2013-10-03 — OK

Operator
Explorer Pipeline Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2013-10-03 10:40
Report number
Location
OK
Narrative
On october 3, 2013 an explorer pipeline employee observed some free product at the huntsville pump station and was able to quickly determine that the source was a check valve associated with the south check valve ear on the station discharge loop. The pump station was immediately shutdown and isolated from the pipeline. The national response center was notified as it was estimated that the costs could exceeded $50,000. However, final costs will not meet or exceed $50,000. An investigation revealed that the source of the leak was a check valve shaft seal. The seals have been submitted for a failure analysis. The january 7, 2014 failure analysis from the third-party revealed the glands on the check valve were extruded and worn. The release was totally contained to the property as well as all free phase product was recovered with a vacuum truck. Any impacted soil was tested and properly managed.
Detailed record list
Report Received Date
2013-10-30 00:00:00
Iyear
2013
Report Number
20130354
Supplemental Number
21782
Report Type
Supplemental Final
Operator Id
Name
Explorer Pipeline Co
Operator Street Address
Po Box 2650
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74101
Local Datetime
2013-10-03 10:40:00
Location Latitude
Location Longitude
-95.49514204
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
3.48
Recovered Bbls
3.48
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2013-10-03 10:40:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-10-03 10:49:00
Restart Datetime
2013-10-04 13:36:00
On Site Datetime
2013-10-03 12:15:00
Nrc Rpt Datetime
2013-10-03 11:39:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Huntsville Pump Station
Segment Name
Houston To Greenville 28 Inch Pipeline
Onshore State Abbreviation
Tx
Onshore Postal Code
77320
Onshore City Name
Huntsville
Onshore County Name
Walker
Designated Location
Milepost/valve Station
Designated Name
151.2
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
In Underground Enclosed Space (E.g. Vault)
Depth Of Cover
50
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
1973
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
250
Est Cost Prop Damage
15000
Est Cost Emergency
30000
Est Cost Environmental
0
Est Cost Other
0
Prpty
45250
Accident Psig
769.4
Mop Psig
960
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Control center actions did not cause or contribute to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
Third-Party Revealed The Glands On The Check Valve Were Extruded And Worn.
Preparer Name
K**** E* B****
Preparer Title
Dot Administrator
Preparer Email
K*****@e***.com
Preparer Telephone
9184935104
Prepared Date
2016-10-21 00:00:00
Authorizer Name
J** S****
Authorizer Telephone
9184935143
Authorizer Title
Director Engineering And Hsse
Authorizer Email
J*****@e***.com
Narrative
On october 3, 2013 an explorer pipeline employee observed some free product at the huntsville pump station and was able to quickly determine that the source was a check valve associated with the south check valve ear on the station discharge loop. The pump station was immediately shutdown and isolated from the pipeline. The national response center was notified as it was estimated that the costs could exceeded $50,000. However, final costs will not meet or exceed $50,000. An investigation revealed that the source of the leak was a check valve shaft seal. The seals have been submitted for a failure analysis. The january 7, 2014 failure analysis from the third-party revealed the glands on the check valve were extruded and worn. The release was totally contained to the property as well as all free phase product was recovered with a vacuum truck. Any impacted soil was tested and properly managed.
Report Received Date 2013-10-30 00:00:00
Iyear 2013
Report Number 20130354
Supplemental Number 21782
Report Type Supplemental Final
Operator Id 4805 PHMSA Enforcement
Name Explorer Pipeline Co
Operator Street Address Po Box 2650
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74101
Local Datetime 2013-10-03 10:40:00
Location Latitude 30.84377614 Google Maps OpenStreetMap
Location Longitude -95.49514204 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 3.48
Recovered Bbls 3.48
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2013-10-03 10:40:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-10-03 10:49:00
Restart Datetime 2013-10-04 13:36:00
On Site Datetime 2013-10-03 12:15:00
Nrc Rpt Datetime 2013-10-03 11:39:00
Nrc Rpt Num 1061990 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Huntsville Pump Station
Segment Name Houston To Greenville 28 Inch Pipeline
Onshore State Abbreviation Tx
Onshore Postal Code 77320
Onshore City Name Huntsville
Onshore County Name Walker
Designated Location Milepost/valve Station
Designated Name 151.2
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype In Underground Enclosed Space (E.g. Vault)
Depth Of Cover 50
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 1973
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 250
Est Cost Prop Damage 15000
Est Cost Emergency 30000
Est Cost Environmental 0
Est Cost Other 0
Prpty 45250
Accident Psig 769.4
Mop Psig 960
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Control center actions did not cause or contribute to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details Third-Party Revealed The Glands On The Check Valve Were Extruded And Worn.
Preparer Name K**** E* B****
Preparer Title Dot Administrator
Preparer Email K*****@e***.com
Preparer Telephone 9184935104
Prepared Date 2016-10-21 00:00:00
Authorizer Name J** S****
Authorizer Telephone 9184935143
Authorizer Title Director Engineering And Hsse
Authorizer Email J*****@e***.com
Narrative On october 3, 2013 an explorer pipeline employee observed some free product at the huntsville pump station and was able to quickly determine that the source was a check valve associated with the south check valve ear on the station discharge loop. The pump station was immediately shutdown and isolated from the pipeline. The national response center was notified as it was estimated that the costs could exceeded $50,000. However, final costs will not meet or exceed $50,000. An investigation revealed that the source of the leak was a check valve shaft seal. The seals have been submitted for a failure analysis. The january 7, 2014 failure analysis from the third-party revealed the glands on the check valve were extruded and worn. The release was totally contained to the property as well as all free phase product was recovered with a vacuum truck. Any impacted soil was tested and properly managed.

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