HL incident on 2013-08-01 — TX

Operator
Kinder Morgan Liquid Terminals, Llc
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$5,000
Incident datetime
2013-08-01 13:00
Report number
Location
TX
Narrative
Contractor had installed new valves at a piping maifold. After new valves were installed, piping was nitrogen tested by connecting nitrogen through a 2" ball valve. Test was good so nitrogen was bled off through the 2" ball valve. Contractor removed testing equipment but left the valve open. Control center employee and operations personnel held meeting to discuss the recommissioning of the new equipment location. Procedure for recommissioning the line was to have operations personnel present to bleed off air and fill suction piping with diesel. Pipeline controller agreed and understood plan but failed to notify operations when he was ready to start the pipeline delivery. He started the pipeline delivery and product started to spill through the 2" ball valve. Operations personnel heard controller notify lab that pipeline delivery had started. They immediately told controller to shutdown pipeline and found diesel had spilled into cement containment.
Detailed record list
Report Received Date
2013-08-30 00:00:00
Iyear
2013
Report Number
20130296
Supplemental Number
18497
Report Type
Original Final
Operator Id
Name
Kinder Morgan Liquid Terminals, Llc
Operator Street Address
1001 Louisiana St, Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2013-08-01 13:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
80
Recovered Bbls
80
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Ignite Ind
No
Explode Ind
No
Onshore State Abbreviation
Tx
Onshore Postal Code
77506
Onshore City Name
Pasadena
Onshore County Name
Harris
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
500
Est Cost Prop Damage
5000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
5500
Accident Psig
40
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
Yes
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Incorrect Action Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
2" Ball Valve Left Open On Suction Piping
Related Failure Follow Ind
Yes
Category Type
Construction
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
D******* S*******
Prepared Date
2013-08-30 00:00:00
Authorizer Name
D******* S*******
Authorizer Telephone
713.420.6496
Narrative
Contractor had installed new valves at a piping maifold. After new valves were installed, piping was nitrogen tested by connecting nitrogen through a 2" ball valve. Test was good so nitrogen was bled off through the 2" ball valve. Contractor removed testing equipment but left the valve open. Control center employee and operations personnel held meeting to discuss the recommissioning of the new equipment location. Procedure for recommissioning the line was to have operations personnel present to bleed off air and fill suction piping with diesel. Pipeline controller agreed and understood plan but failed to notify operations when he was ready to start the pipeline delivery. He started the pipeline delivery and product started to spill through the 2" ball valve. Operations personnel heard controller notify lab that pipeline delivery had started. They immediately told controller to shutdown pipeline and found diesel had spilled into cement containment.
Report Received Date 2013-08-30 00:00:00
Iyear 2013
Report Number 20130296
Supplemental Number 18497
Report Type Original Final
Operator Id 26041 PHMSA Enforcement
Name Kinder Morgan Liquid Terminals, Llc
Operator Street Address 1001 Louisiana St, Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2013-08-01 13:00:00
Location Latitude 29.73064 Google Maps OpenStreetMap
Location Longitude -95.20349 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 80
Recovered Bbls 80
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Ignite Ind No
Explode Ind No
Onshore State Abbreviation Tx
Onshore Postal Code 77506
Onshore City Name Pasadena
Onshore County Name Harris
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 500
Est Cost Prop Damage 5000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 5500
Accident Psig 40
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind Yes
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Incorrect Action Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details 2" Ball Valve Left Open On Suction Piping
Related Failure Follow Ind Yes
Category Type Construction
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name D******* S*******
Prepared Date 2013-08-30 00:00:00
Authorizer Name D******* S*******
Authorizer Telephone 713.420.6496
Narrative Contractor had installed new valves at a piping maifold. After new valves were installed, piping was nitrogen tested by connecting nitrogen through a 2" ball valve. Test was good so nitrogen was bled off through the 2" ball valve. Contractor removed testing equipment but left the valve open. Control center employee and operations personnel held meeting to discuss the recommissioning of the new equipment location. Procedure for recommissioning the line was to have operations personnel present to bleed off air and fill suction piping with diesel. Pipeline controller agreed and understood plan but failed to notify operations when he was ready to start the pipeline delivery. He started the pipeline delivery and product started to spill through the 2" ball valve. Operations personnel heard controller notify lab that pipeline delivery had started. They immediately told controller to shutdown pipeline and found diesel had spilled into cement containment.

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