HL incident on 2013-07-29 — GA

Operator
Colonial Pipeline Co
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$71,000
Incident datetime
2013-07-29 14:30
Report number
Location
GA
Narrative
On monday, 7/29/13 at 14:30 edt, the colonial pipeline greensboro tank farm facility experienced a release in the oil manifold in the area around the tank 879 stinger valve and tank-to-tank system suction (outlet) and discharge (inlet) valves. The release occurred while purging the tank 879 tank line with nitrogen in preparation for an upcoming tank line inspection tool run. At the time of the release, tank 879 was empty, the tank isolation valve had been removed and blinded, and the tank was fully out-of-service for inspection. Tank 879 had been empty since 7/17/13 (12 days) with all tank 879 valves closed. Prior to starting the nitrogen injection, the tank 879 tank-to-tank suction valve (outlet) was opened and the tank-to-tank transfer can pump was used to evacuate any potential remaining product in the tank 879 tank line and the transfer system suction line. The tank 879 suction valve was then closed. The nitrogen was hooked up through the tank 879 stinger valve. The nitrogen was started. The nitrogen injection continued for approximately 30 minutes reaching a pressure of 25-30 psi. At this time, the project inspector and contractor personnel on-site overseeing the nitrogen injection, identified product on the ground in the immediate vicinity of the tank 879 tank line in the oil manifold near the origin of the nitrogen injection. The nitrogen operation was immediately shut down. Initial internal notifications were made and clean-up activities began immediately utilizing projects and contract personnel already onsite. Collection holes were dug to gather the product and a vacuum pump was used to collect the product into a ~500 gallon trailer mounted tank. Approximately 240 gallons was recovered on 7/29 and 7/30. The oil manifold oil/water separator, upper pond, and lower pond were visually inspected and no sign of product was identified. An external notice was made to the state, ncdenr, on 7/29/13 at 15:55 local time due to exceeding the 25 gallon reporting trigger. Contract crews continued tank 879 tank line excavation activities from 7/29/13-8/9/13. On 8/7/13 an external notification was made to the nrc in anticipation of costs exceeding $50,000. On 8/9/13, contract crews had fully excavated the tank 879 tank line in the oil manifold and identified the leak source as a pinhole on the bottom side of the tank line. Update: the estimated release volume is 1193 gallons. A total of 1165 gallons of free product (mixture of kerosene and fuel oil) have been recovered from excavated areas around the tank line and the concrete basin. An estimated 28 gallons of product were contained within approximately 154 cubic yards of soils impacted by the release. These soils were excavated and will be treated on the facility landfarm. Results from the latest assessment activities indicate that no significant contamination from the release remain within soils or groundwater.
Detailed record list
Report Received Date
2013-08-22 00:00:00
Iyear
2013
Report Number
20130283
Supplemental Number
19430
Report Type
Supplemental Final
Operator Id
Name
Colonial Pipeline Co
Operator Street Address
1000 Lake St.
Operator City Name
Alpharetta
Operator State Abbreviation
GA
Operator Postal Code
30009
Local Datetime
2013-07-29 14:30:00
Location Latitude
Location Longitude
-79.93686505
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
28.4
Recovered Bbls
28.4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2013-07-29 14:30:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank And Linefill Was Out-Of-Service At The Time Of The Incident.
On Site Datetime
2013-07-29 14:30:00
Nrc Rpt Datetime
2013-08-07 16:41:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Colonial/greensboro Junction
Segment Name
Oil Manifold
Onshore State Abbreviation
Nc
Onshore Postal Code
27409
Onshore City Name
Greensboro
Onshore County Name
Guilford
Designated Location
Milepost/valve Station
Designated Name
879 Tank Line
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
36
Pipe Wall Thickness
0.281
Pipe Smys
35000
Pipe Specification
Api 5l
Pipe Seam Type
Dsaw
Pipe Manufacturer
Unknown
Pipe Coating Type
Asphalt
Installation Year
1963
Manufactured Year
1963
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
3500
Est Cost Prop Damage
71000
Est Cost Emergency
24000
Est Cost Environmental
9000
Est Cost Other
0
Prpty
107500
Accident Psig
24
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release occurred during tank maintenance activity (tank empty, out-of-service).
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J**** H* H********
Preparer Title
Southeast District Compliance Coordinator
Preparer Email
J*******@c******.com
Preparer Telephone
336-404-3990
Preparer Fax
336-931-6068
Prepared Date
2014-05-30 00:00:00
Authorizer Name
A* M* T*****
Authorizer Telephone
6787622872
Authorizer Title
Regulatory Manager
Authorizer Email
A******@c******.com
Narrative
On monday, 7/29/13 at 14:30 edt, the colonial pipeline greensboro tank farm facility experienced a release in the oil manifold in the area around the tank 879 stinger valve and tank-to-tank system suction (outlet) and discharge (inlet) valves. The release occurred while purging the tank 879 tank line with nitrogen in preparation for an upcoming tank line inspection tool run. At the time of the release, tank 879 was empty, the tank isolation valve had been removed and blinded, and the tank was fully out-of-service for inspection. Tank 879 had been empty since 7/17/13 (12 days) with all tank 879 valves closed. Prior to starting the nitrogen injection, the tank 879 tank-to-tank suction valve (outlet) was opened and the tank-to-tank transfer can pump was used to evacuate any potential remaining product in the tank 879 tank line and the transfer system suction line. The tank 879 suction valve was then closed. The nitrogen was hooked up through the tank 879 stinger valve. The nitrogen was started. The nitrogen injection continued for approximately 30 minutes reaching a pressure of 25-30 psi. At this time, the project inspector and contractor personnel on-site overseeing the nitrogen injection, identified product on the ground in the immediate vicinity of the tank 879 tank line in the oil manifold near the origin of the nitrogen injection. The nitrogen operation was immediately shut down. Initial internal notifications were made and clean-up activities began immediately utilizing projects and contract personnel already onsite. Collection holes were dug to gather the product and a vacuum pump was used to collect the product into a ~500 gallon trailer mounted tank. Approximately 240 gallons was recovered on 7/29 and 7/30. The oil manifold oil/water separator, upper pond, and lower pond were visually inspected and no sign of product was identified. An external notice was made to the state, ncdenr, on 7/29/13 at 15:55 local time due to exceeding the 25 gallon reporting trigger. Contract crews continued tank 879 tank line excavation activities from 7/29/13-8/9/13. On 8/7/13 an external notification was made to the nrc in anticipation of costs exceeding $50,000. On 8/9/13, contract crews had fully excavated the tank 879 tank line in the oil manifold and identified the leak source as a pinhole on the bottom side of the tank line. Update: the estimated release volume is 1193 gallons. A total of 1165 gallons of free product (mixture of kerosene and fuel oil) have been recovered from excavated areas around the tank line and the concrete basin. An estimated 28 gallons of product were contained within approximately 154 cubic yards of soils impacted by the release. These soils were excavated and will be treated on the facility landfarm. Results from the latest assessment activities indicate that no significant contamination from the release remain within soils or groundwater.
Report Received Date 2013-08-22 00:00:00
Iyear 2013
Report Number 20130283
Supplemental Number 19430
Report Type Supplemental Final
Operator Id 2552 PHMSA Enforcement
Name Colonial Pipeline Co
Operator Street Address 1000 Lake St.
Operator City Name Alpharetta
Operator State Abbreviation GA
Operator Postal Code 30009
Local Datetime 2013-07-29 14:30:00
Location Latitude 36.07123064 Google Maps OpenStreetMap
Location Longitude -79.93686505 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 28.4
Recovered Bbls 28.4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2013-07-29 14:30:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank And Linefill Was Out-Of-Service At The Time Of The Incident.
On Site Datetime 2013-07-29 14:30:00
Nrc Rpt Datetime 2013-08-07 16:41:00
Nrc Rpt Num 1056400 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Colonial/greensboro Junction
Segment Name Oil Manifold
Onshore State Abbreviation Nc
Onshore Postal Code 27409
Onshore City Name Greensboro
Onshore County Name Guilford
Designated Location Milepost/valve Station
Designated Name 879 Tank Line
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 36
Pipe Wall Thickness 0.281
Pipe Smys 35000
Pipe Specification Api 5l
Pipe Seam Type Dsaw
Pipe Manufacturer Unknown
Pipe Coating Type Asphalt
Installation Year 1963
Manufactured Year 1963
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 3500
Est Cost Prop Damage 71000
Est Cost Emergency 24000
Est Cost Environmental 9000
Est Cost Other 0
Prpty 107500
Accident Psig 24
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release occurred during tank maintenance activity (tank empty, out-of-service).
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J**** H* H********
Preparer Title Southeast District Compliance Coordinator
Preparer Email J*******@c******.com
Preparer Telephone 336-404-3990
Preparer Fax 336-931-6068
Prepared Date 2014-05-30 00:00:00
Authorizer Name A* M* T*****
Authorizer Telephone 6787622872
Authorizer Title Regulatory Manager
Authorizer Email A******@c******.com
Narrative On monday, 7/29/13 at 14:30 edt, the colonial pipeline greensboro tank farm facility experienced a release in the oil manifold in the area around the tank 879 stinger valve and tank-to-tank system suction (outlet) and discharge (inlet) valves. The release occurred while purging the tank 879 tank line with nitrogen in preparation for an upcoming tank line inspection tool run. At the time of the release, tank 879 was empty, the tank isolation valve had been removed and blinded, and the tank was fully out-of-service for inspection. Tank 879 had been empty since 7/17/13 (12 days) with all tank 879 valves closed. Prior to starting the nitrogen injection, the tank 879 tank-to-tank suction valve (outlet) was opened and the tank-to-tank transfer can pump was used to evacuate any potential remaining product in the tank 879 tank line and the transfer system suction line. The tank 879 suction valve was then closed. The nitrogen was hooked up through the tank 879 stinger valve. The nitrogen was started. The nitrogen injection continued for approximately 30 minutes reaching a pressure of 25-30 psi. At this time, the project inspector and contractor personnel on-site overseeing the nitrogen injection, identified product on the ground in the immediate vicinity of the tank 879 tank line in the oil manifold near the origin of the nitrogen injection. The nitrogen operation was immediately shut down. Initial internal notifications were made and clean-up activities began immediately utilizing projects and contract personnel already onsite. Collection holes were dug to gather the product and a vacuum pump was used to collect the product into a ~500 gallon trailer mounted tank. Approximately 240 gallons was recovered on 7/29 and 7/30. The oil manifold oil/water separator, upper pond, and lower pond were visually inspected and no sign of product was identified. An external notice was made to the state, ncdenr, on 7/29/13 at 15:55 local time due to exceeding the 25 gallon reporting trigger. Contract crews continued tank 879 tank line excavation activities from 7/29/13-8/9/13. On 8/7/13 an external notification was made to the nrc in anticipation of costs exceeding $50,000. On 8/9/13, contract crews had fully excavated the tank 879 tank line in the oil manifold and identified the leak source as a pinhole on the bottom side of the tank line. Update: the estimated release volume is 1193 gallons. A total of 1165 gallons of free product (mixture of kerosene and fuel oil) have been recovered from excavated areas around the tank line and the concrete basin. An estimated 28 gallons of product were contained within approximately 154 cubic yards of soils impacted by the release. These soils were excavated and will be treated on the facility landfarm. Results from the latest assessment activities indicate that no significant contamination from the release remain within soils or groundwater.

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