HL incident on 2013-07-10 — OK

Operator
Explorer Pipeline Co
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$100,000
Incident datetime
2013-07-10 09:15
Report number
Location
OK
Narrative
On july 10, 2013 at 09:15 cst while an employee was conducting a station inspection and an area of newly dead vegetation was observed where explorers 28-inch mainline traverses inside the port arthur, texas station. The pipeline was already down for other preventive maintenance activities and was holding 62 psig. Actions were conducted to investigate the area in question as well as a third party maintenance crew was immediately dispatched to dig-up the area and investigate. At 18:02 cst a hairline crack was identified at approximately the 6 oclock position on a girth weld, at which time the nrc was notified. A type b full-sleeve was installed for a permanent repair. The previous 24-hours following discovery the highest discharge pressure at port arthur was 423 psig. Two-barrel of product was leaked from the girth weld. The release was totally contained on the property. Any petroleum impacted soil was tested and properly managed.
Detailed record list
Report Received Date
2013-08-09 00:00:00
Iyear
2013
Report Number
20130271
Supplemental Number
20526
Report Type
Supplemental Final
Operator Id
Name
Explorer Pipeline Co
Operator Street Address
Po Box 2650
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74101
Local Datetime
2013-07-10 09:15:00
Location Latitude
Location Longitude
-94.00565624
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
2
Recovered Bbls
2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2013-07-10 09:15:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Already Down.
On Site Datetime
2013-07-10 11:00:00
Nrc Rpt Datetime
2013-07-10 19:58:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Port Arthur Tank Farm
Segment Name
Port Arthur To Houston
Onshore State Abbreviation
Tx
Onshore Postal Code
77640
Onshore City Name
Port Arthur
Onshore County Name
Jefferson
Designated Location
Survey Station No.
Designated Name
191.49
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
62
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
28
Pipe Wall Thickness
0.281
Pipe Smys
52000
Pipe Specification
Api-5lx
Pipe Seam Type
Dsaw
Pipe Manufacturer
Republic
Pipe Coating Type
Field Applied Epoxy
Weld Subtype
Pipe Girth Weld
Installation Year
1971
Manufactured Year
1971
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
250
Est Cost Prop Damage
100000
Est Cost Emergency
10000
Est Cost Environmental
321406
Est Cost Other
0
Prpty
431656
Accident Psig
62
Mop Psig
751
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
16144
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The seep from a small girth weld crack was below scada and leak warn detection limits for detection. Controller received no scada or leak warn alarm indications.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Original Construction Transition Point From Thinner Wall To Thicker Wall Pipe.
Additional Crack Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Geometry Deformation Ind
Yes
Emat Ind
Yes
Other Tool Tech Ind
Yes
Axial Recent Year
2009
Ultrasonic Recent Year
2007
Geometry Recent Year
2009
Emat Recent Year
2007
Other Tool
Inertial Guidance
Other Recent Year
2009
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K**** E B****
Preparer Title
Dot Administrator
Preparer Email
K*****@e***.com
Preparer Telephone
9184935104
Prepared Date
2015-06-17 00:00:00
Authorizer Name
J** S****
Authorizer Telephone
9184935143
Authorizer Title
Director Engineering And Hsse
Authorizer Email
J*****@e***.com
Narrative
On july 10, 2013 at 09:15 cst while an employee was conducting a station inspection and an area of newly dead vegetation was observed where explorers 28-inch mainline traverses inside the port arthur, texas station. The pipeline was already down for other preventive maintenance activities and was holding 62 psig. Actions were conducted to investigate the area in question as well as a third party maintenance crew was immediately dispatched to dig-up the area and investigate. At 18:02 cst a hairline crack was identified at approximately the 6 oclock position on a girth weld, at which time the nrc was notified. A type b full-sleeve was installed for a permanent repair. The previous 24-hours following discovery the highest discharge pressure at port arthur was 423 psig. Two-barrel of product was leaked from the girth weld. The release was totally contained on the property. Any petroleum impacted soil was tested and properly managed.
Report Received Date 2013-08-09 00:00:00
Iyear 2013
Report Number 20130271
Supplemental Number 20526
Report Type Supplemental Final
Operator Id 4805 PHMSA Enforcement
Name Explorer Pipeline Co
Operator Street Address Po Box 2650
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74101
Local Datetime 2013-07-10 09:15:00
Location Latitude 29.90087416 Google Maps OpenStreetMap
Location Longitude -94.00565624 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 2
Recovered Bbls 2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2013-07-10 09:15:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Already Down.
On Site Datetime 2013-07-10 11:00:00
Nrc Rpt Datetime 2013-07-10 19:58:00
Nrc Rpt Num 1053399 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Port Arthur Tank Farm
Segment Name Port Arthur To Houston
Onshore State Abbreviation Tx
Onshore Postal Code 77640
Onshore City Name Port Arthur
Onshore County Name Jefferson
Designated Location Survey Station No.
Designated Name 191.49
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 62
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 28
Pipe Wall Thickness 0.281
Pipe Smys 52000
Pipe Specification Api-5lx
Pipe Seam Type Dsaw
Pipe Manufacturer Republic
Pipe Coating Type Field Applied Epoxy
Weld Subtype Pipe Girth Weld
Installation Year 1971
Manufactured Year 1971
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 250
Est Cost Prop Damage 100000
Est Cost Emergency 10000
Est Cost Environmental 321406
Est Cost Other 0
Prpty 431656
Accident Psig 62
Mop Psig 751
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 16144
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The seep from a small girth weld crack was below scada and leak warn detection limits for detection. Controller received no scada or leak warn alarm indications.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Original Construction Transition Point From Thinner Wall To Thicker Wall Pipe.
Additional Crack Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Ultrasonic Ind Yes
Geometry Deformation Ind Yes
Emat Ind Yes
Other Tool Tech Ind Yes
Axial Recent Year 2009
Ultrasonic Recent Year 2007
Geometry Recent Year 2009
Emat Recent Year 2007
Other Tool Inertial Guidance
Other Recent Year 2009
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K**** E B****
Preparer Title Dot Administrator
Preparer Email K*****@e***.com
Preparer Telephone 9184935104
Prepared Date 2015-06-17 00:00:00
Authorizer Name J** S****
Authorizer Telephone 9184935143
Authorizer Title Director Engineering And Hsse
Authorizer Email J*****@e***.com
Narrative On july 10, 2013 at 09:15 cst while an employee was conducting a station inspection and an area of newly dead vegetation was observed where explorers 28-inch mainline traverses inside the port arthur, texas station. The pipeline was already down for other preventive maintenance activities and was holding 62 psig. Actions were conducted to investigate the area in question as well as a third party maintenance crew was immediately dispatched to dig-up the area and investigate. At 18:02 cst a hairline crack was identified at approximately the 6 oclock position on a girth weld, at which time the nrc was notified. A type b full-sleeve was installed for a permanent repair. The previous 24-hours following discovery the highest discharge pressure at port arthur was 423 psig. Two-barrel of product was leaked from the girth weld. The release was totally contained on the property. Any petroleum impacted soil was tested and properly managed.

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