HL incident on 2013-06-03 — TX

Operator
Citgo Products Pipeline Co
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$82,000
Incident datetime
2013-06-03 12:24
Report number
Location
TX
Narrative
On may 30, 2013 citgo ran an ili combination tool from the san antonio river crossing (2951+00) to its victoria station (4262+53). On monday, june 3, 2013, flight surveillance obssrved brown vegetation at the leak site (3201+10) at approximatley 12:24 pm. Citgo immediatley shutdown pumping on the pipeline. At 12:54, citgo personnel investigated the site and observed a heavy diesel smell and dead vegatation. The manual block valves at kemper city rd and at the san antonio river were closed. Piping at the leak site was excavated and the leak was temporary repaired. The line was subsequently restarted. On tuesday, june 4, 2013, the pipeline was shutdown and a 21-foot section of pipe was replaced. The pipeline was then restarted. The released volume was estimated to have been 200 bbls diesel.
Detailed record list
Report Received Date
2013-07-01 00:00:00
Iyear
2013
Report Number
20130237
Supplemental Number
18750
Report Type
Supplemental Final
Operator Id
Name
Citgo Products Pipeline Co
Operator Street Address
1293 Eldridge Parkway
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77077
Local Datetime
2013-06-03 12:24:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
200
Recovered Bbls
42
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Operator Employee
Incident Identified Datetime
2013-06-03 12:24:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-06-03 12:24:00
Restart Datetime
2013-06-03 20:30:00
On Site Datetime
2013-06-03 12:45:00
Nrc Rpt Datetime
2013-06-03 15:46:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Casa Pipeline
Segment Name
132a
Onshore State Abbreviation
Tx
Onshore Postal Code
77901
Onshore City Name
Victoria
Onshore County Name
Victoria
Designated Location
Survey Station No.
Designated Name
3201+10
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8
Pipe Wall Thickness
0.322
Pipe Smys
25000
Pipe Specification
Api 5l Grade B
Pipe Seam Type
Lap Welded
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1948
Manufactured Year
1920
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
17000
Est Cost Gas Released
20000
Est Cost Prop Damage
82000
Est Cost Emergency
20000
Est Cost Environmental
409500
Est Cost Other
6000
Est Cost Other Details
Metallurgical Analysis Of Failed Pipe
Prpty
554500
Accident Psig
300
Mop Psig
625
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
237072
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Mechanical Damage From Ili Run
Pwf Additional Other Ind
Yes
Collected Data Ind
Yes
Other Recent Year
2013
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2000
Hydrtst Most Rcnt Pressure
781
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
R***** B*******
Preparer Title
Ehss Manager
Preparer Email
R******@c****.com
Preparer Telephone
337-802-1179
Preparer Fax
337-708-6123
Prepared Date
2013-11-21 00:00:00
Authorizer Name
E**** K******
Authorizer Telephone
830-875-5214
Authorizer Title
Assistant Region Manager
Authorizer Email
E******@c****.com
Narrative
On may 30, 2013 citgo ran an ili combination tool from the san antonio river crossing (2951+00) to its victoria station (4262+53). On monday, june 3, 2013, flight surveillance obssrved brown vegetation at the leak site (3201+10) at approximatley 12:24 pm. Citgo immediatley shutdown pumping on the pipeline. At 12:54, citgo personnel investigated the site and observed a heavy diesel smell and dead vegatation. The manual block valves at kemper city rd and at the san antonio river were closed. Piping at the leak site was excavated and the leak was temporary repaired. The line was subsequently restarted. On tuesday, june 4, 2013, the pipeline was shutdown and a 21-foot section of pipe was replaced. The pipeline was then restarted. The released volume was estimated to have been 200 bbls diesel.
Report Received Date 2013-07-01 00:00:00
Iyear 2013
Report Number 20130237
Supplemental Number 18750
Report Type Supplemental Final
Operator Id 30755 PHMSA Enforcement
Name Citgo Products Pipeline Co
Operator Street Address 1293 Eldridge Parkway
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77077
Local Datetime 2013-06-03 12:24:00
Location Latitude 28.61171 Google Maps OpenStreetMap
Location Longitude -97.09409 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 200
Recovered Bbls 42
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Operator Employee
Incident Identified Datetime 2013-06-03 12:24:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-06-03 12:24:00
Restart Datetime 2013-06-03 20:30:00
On Site Datetime 2013-06-03 12:45:00
Nrc Rpt Datetime 2013-06-03 15:46:00
Nrc Rpt Num 1049170 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Casa Pipeline
Segment Name 132a
Onshore State Abbreviation Tx
Onshore Postal Code 77901
Onshore City Name Victoria
Onshore County Name Victoria
Designated Location Survey Station No.
Designated Name 3201+10
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8
Pipe Wall Thickness 0.322
Pipe Smys 25000
Pipe Specification Api 5l Grade B
Pipe Seam Type Lap Welded
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1948
Manufactured Year 1920
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 17000
Est Cost Gas Released 20000
Est Cost Prop Damage 82000
Est Cost Emergency 20000
Est Cost Environmental 409500
Est Cost Other 6000
Est Cost Other Details Metallurgical Analysis Of Failed Pipe
Prpty 554500
Accident Psig 300
Mop Psig 625
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 237072
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Mechanical Damage From Ili Run
Pwf Additional Other Ind Yes
Collected Data Ind Yes
Other Recent Year 2013
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2000
Hydrtst Most Rcnt Pressure 781
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name R***** B*******
Preparer Title Ehss Manager
Preparer Email R******@c****.com
Preparer Telephone 337-802-1179
Preparer Fax 337-708-6123
Prepared Date 2013-11-21 00:00:00
Authorizer Name E**** K******
Authorizer Telephone 830-875-5214
Authorizer Title Assistant Region Manager
Authorizer Email E******@c****.com
Narrative On may 30, 2013 citgo ran an ili combination tool from the san antonio river crossing (2951+00) to its victoria station (4262+53). On monday, june 3, 2013, flight surveillance obssrved brown vegetation at the leak site (3201+10) at approximatley 12:24 pm. Citgo immediatley shutdown pumping on the pipeline. At 12:54, citgo personnel investigated the site and observed a heavy diesel smell and dead vegatation. The manual block valves at kemper city rd and at the san antonio river were closed. Piping at the leak site was excavated and the leak was temporary repaired. The line was subsequently restarted. On tuesday, june 4, 2013, the pipeline was shutdown and a 21-foot section of pipe was replaced. The pipeline was then restarted. The released volume was estimated to have been 200 bbls diesel.

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