HL incident on 2013-05-18 — OK

Operator
Magellan Ammonia Pipeline, L.p.
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$12,049
Incident datetime
2013-05-18 12:54
Report number
Location
OK
Narrative
A third party individual hunting mushrooms identified a dead sport of vegetation and notified the magellan operations control center. The line was immediately shut down and an investigation was initiated. A pinhole size anomaly in a girth weld was subsequently discovered. The line was repaired by installing a type b full encirclement pressure containing sleeve and the pipe repair was coated. Impacted soil was remediated in accordance with company and state standards. Note: when the release was initially discovered, indications were that approximately only 4 gallons of product had been released, which is below the minimum release reporting threshold in 49 cfr part 195.50. However, during the ongoing investigation and repair of the release it was later determined on may 21, (3 days after the initial discovery of the release) that perhaps as many as 100 gallons of product may have been released. At that point in time, the decision was made to notify the national response center that the release had occurred, which accounts for the lapse of time noted in part a of this report between the occurrence of the release and the phone call to the nrc. However, the notification to the nrc was made to comply with environmental regulations when it was determined that the estimated volume of anhydrous ammonia released may have hit or exceeded the minimum reporting threshold in applicable environmental regulations. The character and nature of the release was not considered to be significant within the context of part 195.52, which also requires notifying the national response center. Magellan does not think the delay in contacting the nrc constitutes a breach of part 195 reporting requirements, since the nature of the release did not warrant calling the nrc under part 195. In filing this updated final report, the revised total cost now exceeds $50,000, which meets PHMSA filing requirements for a "large" spill.
Detailed record list
Report Received Date
2013-06-15 00:00:00
Iyear
2013
Report Number
20130210
Supplemental Number
19957
Report Type
Supplemental Final
Operator Id
Name
Magellan Ammonia Pipeline, L.p.
Operator Street Address
One Williams Center, Otc-9 P.o. Box 22186
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2013-05-18 12:54:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
2.39
Intentional Release Bbls
0.01
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2013-05-18 12:54:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-05-18 12:54:00
Restart Datetime
2013-05-20 15:47:00
On Site Datetime
2013-05-18 12:54:00
Nrc Rpt Datetime
2013-05-21 21:34:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Pipe Fac Name
Valley To Whiting Line Segment
Segment Name
Line Id#502 (West Leg)
Onshore State Abbreviation
Ne
Onshore Postal Code
68020
Onshore City Name
Decatur
Onshore County Name
Burt
Designated Location
Milepost/valve Station
Designated Name
262.78
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
8.625
Pipe Wall Thickness
0.156
Pipe Smys
46000
Pipe Specification
Api 5lx-46
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Lone Star
Pipe Coating Type
Cold Applied Tape
Weld Subtype
Pipe Girth Weld
Installation Year
1968
Manufactured Year
1968
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
195
Est Cost Prop Damage
12049
Est Cost Emergency
10500
Est Cost Environmental
27376
Est Cost Other
0
Prpty
50120
Accident Psig
471
Mop Psig
1198
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
269280
Internal Inspection Ind
Yes
Operation Complications Ind
Yes
Incompat Commod Ind
Yes
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Since the release was from a pinhole in a girth weld, it was determined that neither the control room nor the controller on duty caused or contributed to the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Pinhole In Girth Weld
Pwf Additional Other Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2006
Geometry Recent Year
2004
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2010
Hydrtst Most Rcnt Pressure
1520
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K****** L* L*******
Preparer Title
Sr. Compliance Coordinator
Preparer Email
K***********@m*********.com
Preparer Telephone
918-574-7315
Preparer Fax
918-574-7377
Prepared Date
2014-12-11 00:00:00
Authorizer Name
K****** L* L*******
Authorizer Telephone
918-574-7315
Authorizer Title
Sr. Compliance Coordinator
Authorizer Email
K***********@m*********.com
Narrative
A third party individual hunting mushrooms identified a dead sport of vegetation and notified the magellan operations control center. The line was immediately shut down and an investigation was initiated. A pinhole size anomaly in a girth weld was subsequently discovered. The line was repaired by installing a type b full encirclement pressure containing sleeve and the pipe repair was coated. Impacted soil was remediated in accordance with company and state standards. Note: when the release was initially discovered, indications were that approximately only 4 gallons of product had been released, which is below the minimum release reporting threshold in 49 cfr part 195.50. However, during the ongoing investigation and repair of the release it was later determined on may 21, (3 days after the initial discovery of the release) that perhaps as many as 100 gallons of product may have been released. At that point in time, the decision was made to notify the national response center that the release had occurred, which accounts for the lapse of time noted in part a of this report between the occurrence of the release and the phone call to the nrc. However, the notification to the nrc was made to comply with environmental regulations when it was determined that the estimated volume of anhydrous ammonia released may have hit or exceeded the minimum reporting threshold in applicable environmental regulations. The character and nature of the release was not considered to be significant within the context of part 195.52, which also requires notifying the national response center. Magellan does not think the delay in contacting the nrc constitutes a breach of part 195 reporting requirements, since the nature of the release did not warrant calling the nrc under part 195. In filing this updated final report, the revised total cost now exceeds $50,000, which meets PHMSA filing requirements for a "large" spill.
Report Received Date 2013-06-15 00:00:00
Iyear 2013
Report Number 20130210
Supplemental Number 19957
Report Type Supplemental Final
Operator Id 12105 PHMSA Enforcement
Name Magellan Ammonia Pipeline, L.p.
Operator Street Address One Williams Center, Otc-9 P.o. Box 22186
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2013-05-18 12:54:00
Location Latitude 41.90877 Google Maps OpenStreetMap
Location Longitude -96.24902 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 2.39
Intentional Release Bbls 0.01
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2013-05-18 12:54:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-05-18 12:54:00
Restart Datetime 2013-05-20 15:47:00
On Site Datetime 2013-05-18 12:54:00
Nrc Rpt Datetime 2013-05-21 21:34:00
Nrc Rpt Num 1047900 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Pipe Fac Name Valley To Whiting Line Segment
Segment Name Line Id#502 (West Leg)
Onshore State Abbreviation Ne
Onshore Postal Code 68020
Onshore City Name Decatur
Onshore County Name Burt
Designated Location Milepost/valve Station
Designated Name 262.78
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 8.625
Pipe Wall Thickness 0.156
Pipe Smys 46000
Pipe Specification Api 5lx-46
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Lone Star
Pipe Coating Type Cold Applied Tape
Weld Subtype Pipe Girth Weld
Installation Year 1968
Manufactured Year 1968
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 195
Est Cost Prop Damage 12049
Est Cost Emergency 10500
Est Cost Environmental 27376
Est Cost Other 0
Prpty 50120
Accident Psig 471
Mop Psig 1198
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 269280
Internal Inspection Ind Yes
Operation Complications Ind Yes
Incompat Commod Ind Yes
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Since the release was from a pinhole in a girth weld, it was determined that neither the control room nor the controller on duty caused or contributed to the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Pinhole In Girth Weld
Pwf Additional Other Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2006
Geometry Recent Year 2004
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2010
Hydrtst Most Rcnt Pressure 1520
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K****** L* L*******
Preparer Title Sr. Compliance Coordinator
Preparer Email K***********@m*********.com
Preparer Telephone 918-574-7315
Preparer Fax 918-574-7377
Prepared Date 2014-12-11 00:00:00
Authorizer Name K****** L* L*******
Authorizer Telephone 918-574-7315
Authorizer Title Sr. Compliance Coordinator
Authorizer Email K***********@m*********.com
Narrative A third party individual hunting mushrooms identified a dead sport of vegetation and notified the magellan operations control center. The line was immediately shut down and an investigation was initiated. A pinhole size anomaly in a girth weld was subsequently discovered. The line was repaired by installing a type b full encirclement pressure containing sleeve and the pipe repair was coated. Impacted soil was remediated in accordance with company and state standards. Note: when the release was initially discovered, indications were that approximately only 4 gallons of product had been released, which is below the minimum release reporting threshold in 49 cfr part 195.50. However, during the ongoing investigation and repair of the release it was later determined on may 21, (3 days after the initial discovery of the release) that perhaps as many as 100 gallons of product may have been released. At that point in time, the decision was made to notify the national response center that the release had occurred, which accounts for the lapse of time noted in part a of this report between the occurrence of the release and the phone call to the nrc. However, the notification to the nrc was made to comply with environmental regulations when it was determined that the estimated volume of anhydrous ammonia released may have hit or exceeded the minimum reporting threshold in applicable environmental regulations. The character and nature of the release was not considered to be significant within the context of part 195.52, which also requires notifying the national response center. Magellan does not think the delay in contacting the nrc constitutes a breach of part 195 reporting requirements, since the nature of the release did not warrant calling the nrc under part 195. In filing this updated final report, the revised total cost now exceeds $50,000, which meets PHMSA filing requirements for a "large" spill.

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