HL incident on 2013-05-15 — GA

Operator
Colonial Pipeline Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$4,500
Incident datetime
2013-05-15 13:23
Report number
Location
GA
Narrative
At 12:09 pm cst on 5/15/13, a chevron pipeline employee contacted the local colonial right-of-way (row) inspector and reported a petroleum odor near colonial's 40 inch block valve. The row inspector immediately notified the operations manager, the nearest manned facility and the alpharetta control center and travelled to the site to investigate the report. The operations manager notified the gulf coast director of operations at 12:31 pm. Initial colonial person arrived at the site at 12:40 pm, and a second person arrived at 1:03 pm. Investigation identified dead vegetation and contaminated soils and the control center was contacted. Line was shut down, blocked in and depressurized as of 1:27 pm. Additional response personnel began arriving on site at 2:00 pm. Recon efforts confirmed that the contamination was limited to the pipeline right-of-way. Mechanical excavation of the block valve site began at 6:30 pm. Crews worked through the night and at approx. 9:30 am cst on 5/16/13 a leak source was identified as a 1/2" nipple on the body bleed assembly of a 6 inch "wrap-around" valve upstream of the main line block valve. The nipple was removed and plugged temporarily. The 40 inch block valve, the upstream and downstream 6 inch wrap-around valves were completely excavated at aprox. 2:30 pm on 5/16/13. The stem seal packing was replaced on both wrap-around valves as of 4:00 pm, as was the 1/2 nipple on the upstream wrap around valve. Based on the observed condition of the 1/2 inch blow down piping on the 40 inch block valve, that piping was replaced as of 6:00 pm cst. Subsequent dye penetrant testing revealed a pin hole in a 1 inch nipple removed from the bottom of the blow down piping assembly. The line segment was restarted at 8:53 pm cst on 5/16/13. 20 gallons of liquid gasoline was recovered during the response efforts on 5/15/13 and 5/16/13. The nrc was notified at 3:26 pm on 5/15/13 due to the expectation that the response and repair costs would exceed $50,000. An analysis of additional information discovered during excavation for soil removal concluded that the primary source of the release was a one inch pipe nipple at the bottom of the blow down line for the forty inch block valve. The nipple was bent resulting in a thin spot which was further affected by internal corrosion, resulting in a pin hole. Environmental remediation efforts at the site are complete.
Detailed record list
Report Received Date
2013-06-13 00:00:00
Iyear
2013
Report Number
20130207
Supplemental Number
18617
Report Type
Supplemental Final
Operator Id
Name
Colonial Pipeline Co
Operator Street Address
1000 Lake St.
Operator City Name
Alpharetta
Operator State Abbreviation
GA
Operator Postal Code
30009
Local Datetime
2013-05-15 13:23:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
4.1
Recovered Bbls
4.1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2013-05-15 13:23:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-05-15 15:27:00
Restart Datetime
2013-05-16 20:53:00
On Site Datetime
2013-05-15 14:00:00
Nrc Rpt Datetime
2013-05-15 15:26:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Pipe Fac Name
Colonial/line 01 Mlbv At Hwy 124 Near Fannett, Tx
Segment Name
Line 1, Location 0101
Onshore State Abbreviation
Tx
Onshore Postal Code
77705
Onshore City Name
Beaumont (Fannett)
Onshore County Name
Jefferson
Designated Location
Survey Station No.
Designated Name
335407
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
168
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
500
Est Cost Prop Damage
4500
Est Cost Emergency
250000
Est Cost Environmental
195000
Est Cost Other
0
Prpty
450000
Accident Psig
130
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
188541
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The nature of the release was not observable by the controller or control room systems
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Installation Ind
Yes
Preparer Name
K**** M****
Preparer Title
District Compliance Coordinator
Preparer Email
K*****@c******.com
Preparer Telephone
(601)765-9168
Preparer Fax
(770)754-8489
Prepared Date
2013-09-24 00:00:00
Authorizer Name
K**** M****
Authorizer Telephone
(601)765-9168
Authorizer Title
District Compliance Coordinator
Authorizer Email
K*****@c******.com
Narrative
At 12:09 pm cst on 5/15/13, a chevron pipeline employee contacted the local colonial right-of-way (row) inspector and reported a petroleum odor near colonial's 40 inch block valve. The row inspector immediately notified the operations manager, the nearest manned facility and the alpharetta control center and travelled to the site to investigate the report. The operations manager notified the gulf coast director of operations at 12:31 pm. Initial colonial person arrived at the site at 12:40 pm, and a second person arrived at 1:03 pm. Investigation identified dead vegetation and contaminated soils and the control center was contacted. Line was shut down, blocked in and depressurized as of 1:27 pm. Additional response personnel began arriving on site at 2:00 pm. Recon efforts confirmed that the contamination was limited to the pipeline right-of-way. Mechanical excavation of the block valve site began at 6:30 pm. Crews worked through the night and at approx. 9:30 am cst on 5/16/13 a leak source was identified as a 1/2" nipple on the body bleed assembly of a 6 inch "wrap-around" valve upstream of the main line block valve. The nipple was removed and plugged temporarily. The 40 inch block valve, the upstream and downstream 6 inch wrap-around valves were completely excavated at aprox. 2:30 pm on 5/16/13. The stem seal packing was replaced on both wrap-around valves as of 4:00 pm, as was the 1/2 nipple on the upstream wrap around valve. Based on the observed condition of the 1/2 inch blow down piping on the 40 inch block valve, that piping was replaced as of 6:00 pm cst. Subsequent dye penetrant testing revealed a pin hole in a 1 inch nipple removed from the bottom of the blow down piping assembly. The line segment was restarted at 8:53 pm cst on 5/16/13. 20 gallons of liquid gasoline was recovered during the response efforts on 5/15/13 and 5/16/13. The nrc was notified at 3:26 pm on 5/15/13 due to the expectation that the response and repair costs would exceed $50,000. An analysis of additional information discovered during excavation for soil removal concluded that the primary source of the release was a one inch pipe nipple at the bottom of the blow down line for the forty inch block valve. The nipple was bent resulting in a thin spot which was further affected by internal corrosion, resulting in a pin hole. Environmental remediation efforts at the site are complete.
Report Received Date 2013-06-13 00:00:00
Iyear 2013
Report Number 20130207
Supplemental Number 18617
Report Type Supplemental Final
Operator Id 2552 PHMSA Enforcement
Name Colonial Pipeline Co
Operator Street Address 1000 Lake St.
Operator City Name Alpharetta
Operator State Abbreviation GA
Operator Postal Code 30009
Local Datetime 2013-05-15 13:23:00
Location Latitude 29.90949 Google Maps OpenStreetMap
Location Longitude -94.26191 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 4.1
Recovered Bbls 4.1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2013-05-15 13:23:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-05-15 15:27:00
Restart Datetime 2013-05-16 20:53:00
On Site Datetime 2013-05-15 14:00:00
Nrc Rpt Datetime 2013-05-15 15:26:00
Nrc Rpt Num 1047243 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Pipe Fac Name Colonial/line 01 Mlbv At Hwy 124 Near Fannett, Tx
Segment Name Line 1, Location 0101
Onshore State Abbreviation Tx
Onshore Postal Code 77705
Onshore City Name Beaumont (Fannett)
Onshore County Name Jefferson
Designated Location Survey Station No.
Designated Name 335407
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 168
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 500
Est Cost Prop Damage 4500
Est Cost Emergency 250000
Est Cost Environmental 195000
Est Cost Other 0
Prpty 450000
Accident Psig 130
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 188541
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The nature of the release was not observable by the controller or control room systems
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Installation Ind Yes
Preparer Name K**** M****
Preparer Title District Compliance Coordinator
Preparer Email K*****@c******.com
Preparer Telephone (601)765-9168
Preparer Fax (770)754-8489
Prepared Date 2013-09-24 00:00:00
Authorizer Name K**** M****
Authorizer Telephone (601)765-9168
Authorizer Title District Compliance Coordinator
Authorizer Email K*****@c******.com
Narrative At 12:09 pm cst on 5/15/13, a chevron pipeline employee contacted the local colonial right-of-way (row) inspector and reported a petroleum odor near colonial's 40 inch block valve. The row inspector immediately notified the operations manager, the nearest manned facility and the alpharetta control center and travelled to the site to investigate the report. The operations manager notified the gulf coast director of operations at 12:31 pm. Initial colonial person arrived at the site at 12:40 pm, and a second person arrived at 1:03 pm. Investigation identified dead vegetation and contaminated soils and the control center was contacted. Line was shut down, blocked in and depressurized as of 1:27 pm. Additional response personnel began arriving on site at 2:00 pm. Recon efforts confirmed that the contamination was limited to the pipeline right-of-way. Mechanical excavation of the block valve site began at 6:30 pm. Crews worked through the night and at approx. 9:30 am cst on 5/16/13 a leak source was identified as a 1/2" nipple on the body bleed assembly of a 6 inch "wrap-around" valve upstream of the main line block valve. The nipple was removed and plugged temporarily. The 40 inch block valve, the upstream and downstream 6 inch wrap-around valves were completely excavated at aprox. 2:30 pm on 5/16/13. The stem seal packing was replaced on both wrap-around valves as of 4:00 pm, as was the 1/2 nipple on the upstream wrap around valve. Based on the observed condition of the 1/2 inch blow down piping on the 40 inch block valve, that piping was replaced as of 6:00 pm cst. Subsequent dye penetrant testing revealed a pin hole in a 1 inch nipple removed from the bottom of the blow down piping assembly. The line segment was restarted at 8:53 pm cst on 5/16/13. 20 gallons of liquid gasoline was recovered during the response efforts on 5/15/13 and 5/16/13. The nrc was notified at 3:26 pm on 5/15/13 due to the expectation that the response and repair costs would exceed $50,000. An analysis of additional information discovered during excavation for soil removal concluded that the primary source of the release was a one inch pipe nipple at the bottom of the blow down line for the forty inch block valve. The nipple was bent resulting in a thin spot which was further affected by internal corrosion, resulting in a pin hole. Environmental remediation efforts at the site are complete.

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