HL incident on 2013-05-02 — TX

Operator
Enbridge Pipelines (North Dakota) Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$186,221
Incident datetime
2013-05-02 11:27
Report number
Location
TX
Narrative
During an integrity dig, contractor crews smelled an odor and discovered discolored soil (08:12 a.M.). The control center was contacted to shut down the line. The line was shut down at 08:27 a.M. Employees confirmed release at 11:27 a.M. After exposing the pipe. Notification to nrc was made within an hour (11:27 a.M.) of the confirmation time (12:20 p.M.). The emergency response process operated under ics and was documented with an ics 201 packet. Enbridge environment and safety worked to ensure safety of response and compliance with spill response regulations. Contractors on site for the integrity work were utilized to assist enbridge responders with product clean up and pipeline repair. Repair was completed by installing a pipeline sleeve located where the ili tool indicated as predetermined by the integrity dig program. Release was estimated at 1.5 barrels. 120 cubic yards of contaminated soil was hauled to an approved disposal facility. Based on the in-line inspection crack tool run on line 81, an anomaly was detected as a crack-like feature, 0.080-0.120 inches deep and 1.7 inches long adjacent to the long seam weld. The anomaly was confirmed to be a crack in the long seam weld which was seeping, through wall and .2 inches long. The feature was assessed using nde and was sleeved. Repair costs reflect a good faith estimate extracted from the total integrity dig costs as requested by PHMSA and agreed to post release. Our accounting structure at the time of this release was not set up to separate repair costs from total dig project costs. High cost of the emergency response is due to full implementation (additional staff utilized for training purposes rather than actual need for event size) of the ics command structure.
Detailed record list
Report Received Date
2013-05-30 00:00:00
Iyear
2013
Report Number
20130187
Supplemental Number
19559
Report Type
Supplemental Final
Operator Id
Name
Enbridge Pipelines (North Dakota) Llc
Operator Street Address
915 N Eldridge Parkway, Suite 1100
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2013-05-02 08:12:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1.5
Recovered Bbls
1.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2013-05-02 11:27:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-05-02 08:27:00
Restart Datetime
2013-05-04 18:00:00
On Site Datetime
2013-05-02 11:27:00
Nrc Rpt Datetime
2013-05-02 12:20:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Segment Name
Line 81-102
Onshore State Abbreviation
Nd
Onshore Postal Code
58343
Onshore City Name
Knox
Onshore County Name
Benson
Designated Location
Milepost/valve Station
Designated Name
80
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
16
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Lonestar
Pipe Coating Type
Coal Tar
Installation Year
1962
Manufactured Year
1962
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
150
Est Cost Prop Damage
186221
Est Cost Emergency
108795
Est Cost Environmental
64540
Est Cost Other
0
Est Cost Other Details
For Additional Comments, See Part H, Narrative Description Of The Accident.
Prpty
359706
Accident Psig
145
Mop Psig
913
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
Yes
Exceed Restriction Ind
No
Phmsa Restriction Ind
Not Mandated
Length Segment Isolated
191596
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Due to volume of release, this incident would not have been detected by controller/control room.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor
Yes
Other Factor Details
Low Frequency Weld Process Used Prior To 1972
Additional Crack Ind
Yes
Additional Lack Fusion Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Emat Ind
Yes
Axial Recent Year
2009
Geometry Recent Year
2009
Emat Recent Year
2012
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1998
Hydrtst Most Rcnt Pressure
959
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
V****** L****
Preparer Title
Compliance Analyst
Preparer Email
V************@e*******.com
Preparer Telephone
7018570852
Preparer Fax
7018570808
Prepared Date
2014-07-11 00:00:00
Authorizer Name
K**** G****
Authorizer Telephone
7018570880
Authorizer Title
Manager Support Services
Authorizer Email
K**********@e*******.com
Narrative
During an integrity dig, contractor crews smelled an odor and discovered discolored soil (08:12 a.M.). The control center was contacted to shut down the line. The line was shut down at 08:27 a.M. Employees confirmed release at 11:27 a.M. After exposing the pipe. Notification to nrc was made within an hour (11:27 a.M.) of the confirmation time (12:20 p.M.). The emergency response process operated under ics and was documented with an ics 201 packet. Enbridge environment and safety worked to ensure safety of response and compliance with spill response regulations. Contractors on site for the integrity work were utilized to assist enbridge responders with product clean up and pipeline repair. Repair was completed by installing a pipeline sleeve located where the ili tool indicated as predetermined by the integrity dig program. Release was estimated at 1.5 barrels. 120 cubic yards of contaminated soil was hauled to an approved disposal facility. Based on the in-line inspection crack tool run on line 81, an anomaly was detected as a crack-like feature, 0.080-0.120 inches deep and 1.7 inches long adjacent to the long seam weld. The anomaly was confirmed to be a crack in the long seam weld which was seeping, through wall and .2 inches long. The feature was assessed using nde and was sleeved. Repair costs reflect a good faith estimate extracted from the total integrity dig costs as requested by PHMSA and agreed to post release. Our accounting structure at the time of this release was not set up to separate repair costs from total dig project costs. High cost of the emergency response is due to full implementation (additional staff utilized for training purposes rather than actual need for event size) of the ics command structure.
Report Received Date 2013-05-30 00:00:00
Iyear 2013
Report Number 20130187
Supplemental Number 19559
Report Type Supplemental Final
Operator Id 15774 PHMSA Enforcement
Name Enbridge Pipelines (North Dakota) Llc
Operator Street Address 915 N Eldridge Parkway, Suite 1100
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2013-05-02 08:12:00
Location Latitude 48.323422 Google Maps OpenStreetMap
Location Longitude -99.614158 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1.5
Recovered Bbls 1.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2013-05-02 11:27:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-05-02 08:27:00
Restart Datetime 2013-05-04 18:00:00
On Site Datetime 2013-05-02 11:27:00
Nrc Rpt Datetime 2013-05-02 12:20:00
Nrc Rpt Num 1045823 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Segment Name Line 81-102
Onshore State Abbreviation Nd
Onshore Postal Code 58343
Onshore City Name Knox
Onshore County Name Benson
Designated Location Milepost/valve Station
Designated Name 80
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 16
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification Api 5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Lonestar
Pipe Coating Type Coal Tar
Installation Year 1962
Manufactured Year 1962
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 150
Est Cost Prop Damage 186221
Est Cost Emergency 108795
Est Cost Environmental 64540
Est Cost Other 0
Est Cost Other Details For Additional Comments, See Part H, Narrative Description Of The Accident.
Prpty 359706
Accident Psig 145
Mop Psig 913
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind Yes
Exceed Restriction Ind No
Phmsa Restriction Ind Not Mandated
Length Segment Isolated 191596
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Due to volume of release, this incident would not have been detected by controller/control room.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor Yes
Other Factor Details Low Frequency Weld Process Used Prior To 1972
Additional Crack Ind Yes
Additional Lack Fusion Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Emat Ind Yes
Axial Recent Year 2009
Geometry Recent Year 2009
Emat Recent Year 2012
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1998
Hydrtst Most Rcnt Pressure 959
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name V****** L****
Preparer Title Compliance Analyst
Preparer Email V************@e*******.com
Preparer Telephone 7018570852
Preparer Fax 7018570808
Prepared Date 2014-07-11 00:00:00
Authorizer Name K**** G****
Authorizer Telephone 7018570880
Authorizer Title Manager Support Services
Authorizer Email K**********@e*******.com
Narrative During an integrity dig, contractor crews smelled an odor and discovered discolored soil (08:12 a.M.). The control center was contacted to shut down the line. The line was shut down at 08:27 a.M. Employees confirmed release at 11:27 a.M. After exposing the pipe. Notification to nrc was made within an hour (11:27 a.M.) of the confirmation time (12:20 p.M.). The emergency response process operated under ics and was documented with an ics 201 packet. Enbridge environment and safety worked to ensure safety of response and compliance with spill response regulations. Contractors on site for the integrity work were utilized to assist enbridge responders with product clean up and pipeline repair. Repair was completed by installing a pipeline sleeve located where the ili tool indicated as predetermined by the integrity dig program. Release was estimated at 1.5 barrels. 120 cubic yards of contaminated soil was hauled to an approved disposal facility. Based on the in-line inspection crack tool run on line 81, an anomaly was detected as a crack-like feature, 0.080-0.120 inches deep and 1.7 inches long adjacent to the long seam weld. The anomaly was confirmed to be a crack in the long seam weld which was seeping, through wall and .2 inches long. The feature was assessed using nde and was sleeved. Repair costs reflect a good faith estimate extracted from the total integrity dig costs as requested by PHMSA and agreed to post release. Our accounting structure at the time of this release was not set up to separate repair costs from total dig project costs. High cost of the emergency response is due to full implementation (additional staff utilized for training purposes rather than actual need for event size) of the ics command structure.

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