HL incident on 2013-04-12 — TX

Operator
Nustar Logistics, L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$141,492
Incident datetime
2013-04-12 11:28
Report number
Location
TX
Narrative
On friday, april 12, 2013, during a routine aerial patrol, a pilot, contracted by nustar logistics, l.P. (nustar) discovered staining on the right-of-way of nustar's 12-inch gardendale intrastate pipeline system (tx t4 permit 08433). Nustar personnel were immediately dispatched, and the pipeline segment was shutdown. The accident occurred in a rural, non-hca location in la salle county, tx. Approximately twenty-five barrels of crude oil was released, and approximately nine barrels were immediately recovered. The cause of the leak appears to be internal corrosion of the pipe's surface. The affected pipe segment was removed and replaced on friday, april 19, 2013. Update - the removed segment of pipe was examined by a third-party laboratory. The examination concluded that the leak occurred at a through-wall internal corrosion pit that formed by microbially induced corrosion (mic).
Detailed record list
Report Received Date
2013-05-09 00:00:00
Iyear
2013
Report Number
20130166
Supplemental Number
18438
Report Type
Supplemental Final
Operator Id
Name
Nustar Logistics, L.p.
Operator Street Address
8111 Westchester Drive
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Local Datetime
2013-04-12 10:29:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
16.1
Recovered Bbls
16.1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2013-04-12 11:28:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-04-12 11:30:00
Restart Datetime
2013-04-13 07:54:00
On Site Datetime
2013-04-12 12:30:00
Nrc Rpt Datetime
2013-04-12 12:40:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Automatic
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
68p Gardendale Pipeline System
Segment Name
Gardendale To Hwy 97 Terminal
Onshore State Abbreviation
Tx
Onshore Postal Code
78014
Onshore City Name
Cotulla
Onshore County Name
La Salle
Designated Location
Survey Station No.
Designated Name
211+13
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
54
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12.75
Pipe Wall Thickness
0.281
Pipe Smys
60000
Pipe Specification
Api 5l X60 Pls2
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Procarsa
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
2012
Manufactured Year
2012
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
2125
Est Cost Prop Damage
141492
Est Cost Emergency
99647
Est Cost Environmental
0
Est Cost Other
0
Prpty
243264
Accident Psig
68
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
77100
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Leak volume was outside detection system capabilities, and controller actions did not contribute to the accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
Six O'clock Position On Pipe
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
No
Corrosion Coupons
No
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
R****** P****
Preparer Title
Lead Pipeline Specialist
Preparer Email
R************@n***********.com
Preparer Telephone
361-249-9417
Preparer Fax
210-918-7117
Prepared Date
2013-08-09 00:00:00
Authorizer Name
W** G***
Authorizer Telephone
361-249-9402
Authorizer Title
Vice President And General Manager Operations
Authorizer Email
W*******@n***********.com
Narrative
On friday, april 12, 2013, during a routine aerial patrol, a pilot, contracted by nustar logistics, l.P. (nustar) discovered staining on the right-of-way of nustar's 12-inch gardendale intrastate pipeline system (tx t4 permit 08433). Nustar personnel were immediately dispatched, and the pipeline segment was shutdown. The accident occurred in a rural, non-hca location in la salle county, tx. Approximately twenty-five barrels of crude oil was released, and approximately nine barrels were immediately recovered. The cause of the leak appears to be internal corrosion of the pipe's surface. The affected pipe segment was removed and replaced on friday, april 19, 2013. Update - the removed segment of pipe was examined by a third-party laboratory. The examination concluded that the leak occurred at a through-wall internal corrosion pit that formed by microbially induced corrosion (mic).
Report Received Date 2013-05-09 00:00:00
Iyear 2013
Report Number 20130166
Supplemental Number 18438
Report Type Supplemental Final
Operator Id 31454 PHMSA Enforcement
Name Nustar Logistics, L.p.
Operator Street Address 8111 Westchester Drive
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Local Datetime 2013-04-12 10:29:00
Location Latitude 28.54022 Google Maps OpenStreetMap
Location Longitude -99.18709 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 16.1
Recovered Bbls 16.1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2013-04-12 11:28:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-04-12 11:30:00
Restart Datetime 2013-04-13 07:54:00
On Site Datetime 2013-04-12 12:30:00
Nrc Rpt Datetime 2013-04-12 12:40:00
Nrc Rpt Num 1043763 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Automatic
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name 68p Gardendale Pipeline System
Segment Name Gardendale To Hwy 97 Terminal
Onshore State Abbreviation Tx
Onshore Postal Code 78014
Onshore City Name Cotulla
Onshore County Name La Salle
Designated Location Survey Station No.
Designated Name 211+13
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 54
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12.75
Pipe Wall Thickness 0.281
Pipe Smys 60000
Pipe Specification Api 5l X60 Pls2
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Procarsa
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 2012
Manufactured Year 2012
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 2125
Est Cost Prop Damage 141492
Est Cost Emergency 99647
Est Cost Environmental 0
Est Cost Other 0
Prpty 243264
Accident Psig 68
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 77100
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Leak volume was outside detection system capabilities, and controller actions did not contribute to the accident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Metallurgical Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details Six O'clock Position On Pipe
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering No
Corrosion Coupons No
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name R****** P****
Preparer Title Lead Pipeline Specialist
Preparer Email R************@n***********.com
Preparer Telephone 361-249-9417
Preparer Fax 210-918-7117
Prepared Date 2013-08-09 00:00:00
Authorizer Name W** G***
Authorizer Telephone 361-249-9402
Authorizer Title Vice President And General Manager Operations
Authorizer Email W*******@n***********.com
Narrative On friday, april 12, 2013, during a routine aerial patrol, a pilot, contracted by nustar logistics, l.P. (nustar) discovered staining on the right-of-way of nustar's 12-inch gardendale intrastate pipeline system (tx t4 permit 08433). Nustar personnel were immediately dispatched, and the pipeline segment was shutdown. The accident occurred in a rural, non-hca location in la salle county, tx. Approximately twenty-five barrels of crude oil was released, and approximately nine barrels were immediately recovered. The cause of the leak appears to be internal corrosion of the pipe's surface. The affected pipe segment was removed and replaced on friday, april 19, 2013. Update - the removed segment of pipe was examined by a third-party laboratory. The examination concluded that the leak occurred at a through-wall internal corrosion pit that formed by microbially induced corrosion (mic).

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