HL incident on 2013-04-09 — GA

Operator
Colonial Pipeline Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$60,000
Incident datetime
2013-04-09 19:20
Report number
Location
GA
Narrative
At approximately 1920 pipeline time, while performing a facility check of the tank farm, the operator discovered staining on the tank foundation ring and a small area of gravel at tank 270. It was estimated that there were approximately 2 gallons of product impacting the visible affected gravel area which measured approximately 15 feet by 3 feet. Operations manager was notified at 1930, tank was immediately evacuated, isolated and locked out. No other notifications were required at that time. Further investigation and clean-up began in the following morning. Excavation and analysis of the contaminated soil determined that less than a gallon of product (.23) was in the visible affected area. No free phase product was found in the excavation. The tank was cleaned and an investigation began to discover the source of the leak. Welds on tank floor were vacum tested and no defect was detected. A helium test was performed which indicated the potential area of the leak. Magnetic partical examanination of the area,discovered a crack in the tank floor. On 4/24/13, coupons were cut in the tank floor to provide observation holes to determine conditions under the floor. The majority of observation holes contained clear water. On the evening of 4/24/13, a thin layer of product (less than 1/8-inch thick) was observed floating on top of the water under the tank floor near the sump. Approximately 142 gallons of water and 1 gallon of product was removed by vacuum truck. No measureable thickness of product reappeared in any of the observation holes. The morning of 4/25/13 the project manager and district environmental manager (dem) determined that, due to the extensive investigation, the $50,000 threshold would be met. The release volume of 20 gallons was estimated at that time based upon observed conditions, the amount recovered,and an estimate as to what might be contained in the sand layer below the floor, and the absence of contamination or product detected within soil borings advanced below the claymax liner under the tank. At 8:56 on 4/25/2013 an nrc notification was made by the control center due to the estimated cost of $50,000 or more. At 9:52 dem notified adem. Additional investigative activities were conducted under the tank floor to confirm the extent of contamination and the estimated release volume. Approximately 128 tons of impacted soil were removed from below the tank floor and sent off site for disposal in february 2014. Laboratory results indicate that 2 gallons of the released product were contained in the impacted soil. The updated release volume of 3 gallons is based on the volume of product contained in impact soil and the 1 gallon of free product recovered during the initial response.
Detailed record list
Report Received Date
2013-05-08 00:00:00
Iyear
2013
Report Number
20130165
Supplemental Number
19167
Report Type
Supplemental Final
Operator Id
Name
Colonial Pipeline Co
Operator Street Address
1185 Sanctuary Parkway, Suite 100
Operator City Name
Alpharetta
Operator State Abbreviation
GA
Operator Postal Code
30009-4765
Local Datetime
2013-04-09 19:20:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.1
Recovered Bbls
0.1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2013-04-09 19:20:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Was Isolated
On Site Datetime
2013-04-09 19:20:00
Nrc Rpt Datetime
2013-04-25 08:56:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Pipe Fac Name
Colonial/pelham Junction
Segment Name
Tank 270
Onshore State Abbreviation
Al
Onshore Postal Code
35124
Onshore City Name
Pelham
Onshore County Name
Shelby
Designated Location
Milepost/valve Station
Designated Name
Tank 270
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Single Bottom System
Tank Type
Atmospheric
Installation Year
1979
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
10
Est Cost Prop Damage
60000
Est Cost Emergency
2000
Est Cost Environmental
10000
Est Cost Other
0
Prpty
72010
Accident Psig
0
Mop Psig
18
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Additional Defect Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Crack In Tank Floor
Preparer Name
J**** H********
Preparer Title
District Compliance Coordinator
Preparer Email
J*******@c******.com
Preparer Telephone
3364043990
Preparer Fax
3369316068
Prepared Date
2014-03-24 00:00:00
Authorizer Name
A* M* T*****
Authorizer Telephone
6787622872
Authorizer Title
Regulatory Manager
Authorizer Email
A******@c******.com
Narrative
At approximately 1920 pipeline time, while performing a facility check of the tank farm, the operator discovered staining on the tank foundation ring and a small area of gravel at tank 270. It was estimated that there were approximately 2 gallons of product impacting the visible affected gravel area which measured approximately 15 feet by 3 feet. Operations manager was notified at 1930, tank was immediately evacuated, isolated and locked out. No other notifications were required at that time. Further investigation and clean-up began in the following morning. Excavation and analysis of the contaminated soil determined that less than a gallon of product (.23) was in the visible affected area. No free phase product was found in the excavation. The tank was cleaned and an investigation began to discover the source of the leak. Welds on tank floor were vacum tested and no defect was detected. A helium test was performed which indicated the potential area of the leak. Magnetic partical examanination of the area,discovered a crack in the tank floor. On 4/24/13, coupons were cut in the tank floor to provide observation holes to determine conditions under the floor. The majority of observation holes contained clear water. On the evening of 4/24/13, a thin layer of product (less than 1/8-inch thick) was observed floating on top of the water under the tank floor near the sump. Approximately 142 gallons of water and 1 gallon of product was removed by vacuum truck. No measureable thickness of product reappeared in any of the observation holes. The morning of 4/25/13 the project manager and district environmental manager (dem) determined that, due to the extensive investigation, the $50,000 threshold would be met. The release volume of 20 gallons was estimated at that time based upon observed conditions, the amount recovered,and an estimate as to what might be contained in the sand layer below the floor, and the absence of contamination or product detected within soil borings advanced below the claymax liner under the tank. At 8:56 on 4/25/2013 an nrc notification was made by the control center due to the estimated cost of $50,000 or more. At 9:52 dem notified adem. Additional investigative activities were conducted under the tank floor to confirm the extent of contamination and the estimated release volume. Approximately 128 tons of impacted soil were removed from below the tank floor and sent off site for disposal in february 2014. Laboratory results indicate that 2 gallons of the released product were contained in the impacted soil. The updated release volume of 3 gallons is based on the volume of product contained in impact soil and the 1 gallon of free product recovered during the initial response.
Report Received Date 2013-05-08 00:00:00
Iyear 2013
Report Number 20130165
Supplemental Number 19167
Report Type Supplemental Final
Operator Id 2552 PHMSA Enforcement
Name Colonial Pipeline Co
Operator Street Address 1185 Sanctuary Parkway, Suite 100
Operator City Name Alpharetta
Operator State Abbreviation GA
Operator Postal Code 30009-4765
Local Datetime 2013-04-09 19:20:00
Location Latitude 33.28411 Google Maps OpenStreetMap
Location Longitude -86.80266 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.1
Recovered Bbls 0.1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2013-04-09 19:20:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Was Isolated
On Site Datetime 2013-04-09 19:20:00
Nrc Rpt Datetime 2013-04-25 08:56:00
Nrc Rpt Num 1045032 NRC Report How to search
Ignite Ind No
Explode Ind No
Pipe Fac Name Colonial/pelham Junction
Segment Name Tank 270
Onshore State Abbreviation Al
Onshore Postal Code 35124
Onshore City Name Pelham
Onshore County Name Shelby
Designated Location Milepost/valve Station
Designated Name Tank 270
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Single Bottom System
Tank Type Atmospheric
Installation Year 1979
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 10
Est Cost Prop Damage 60000
Est Cost Emergency 2000
Est Cost Environmental 10000
Est Cost Other 0
Prpty 72010
Accident Psig 0
Mop Psig 18
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Additional Defect Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Crack In Tank Floor
Preparer Name J**** H********
Preparer Title District Compliance Coordinator
Preparer Email J*******@c******.com
Preparer Telephone 3364043990
Preparer Fax 3369316068
Prepared Date 2014-03-24 00:00:00
Authorizer Name A* M* T*****
Authorizer Telephone 6787622872
Authorizer Title Regulatory Manager
Authorizer Email A******@c******.com
Narrative At approximately 1920 pipeline time, while performing a facility check of the tank farm, the operator discovered staining on the tank foundation ring and a small area of gravel at tank 270. It was estimated that there were approximately 2 gallons of product impacting the visible affected gravel area which measured approximately 15 feet by 3 feet. Operations manager was notified at 1930, tank was immediately evacuated, isolated and locked out. No other notifications were required at that time. Further investigation and clean-up began in the following morning. Excavation and analysis of the contaminated soil determined that less than a gallon of product (.23) was in the visible affected area. No free phase product was found in the excavation. The tank was cleaned and an investigation began to discover the source of the leak. Welds on tank floor were vacum tested and no defect was detected. A helium test was performed which indicated the potential area of the leak. Magnetic partical examanination of the area,discovered a crack in the tank floor. On 4/24/13, coupons were cut in the tank floor to provide observation holes to determine conditions under the floor. The majority of observation holes contained clear water. On the evening of 4/24/13, a thin layer of product (less than 1/8-inch thick) was observed floating on top of the water under the tank floor near the sump. Approximately 142 gallons of water and 1 gallon of product was removed by vacuum truck. No measureable thickness of product reappeared in any of the observation holes. The morning of 4/25/13 the project manager and district environmental manager (dem) determined that, due to the extensive investigation, the $50,000 threshold would be met. The release volume of 20 gallons was estimated at that time based upon observed conditions, the amount recovered,and an estimate as to what might be contained in the sand layer below the floor, and the absence of contamination or product detected within soil borings advanced below the claymax liner under the tank. At 8:56 on 4/25/2013 an nrc notification was made by the control center due to the estimated cost of $50,000 or more. At 9:52 dem notified adem. Additional investigative activities were conducted under the tank floor to confirm the extent of contamination and the estimated release volume. Approximately 128 tons of impacted soil were removed from below the tank floor and sent off site for disposal in february 2014. Laboratory results indicate that 2 gallons of the released product were contained in the impacted soil. The updated release volume of 3 gallons is based on the volume of product contained in impact soil and the 1 gallon of free product recovered during the initial response.

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