HL incident on 2013-04-02 — TX

Operator
Enterprise Products Operating Llc
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2013-04-02 10:03
Report number
Location
TX
Narrative
During a routine station check at coffeyville station, a pipeline technician identified a leak from the coffeyville loop pig trap. The technician immediately notified pipeline control to shut down the pump. The technician proceeded to isolate the trap to stop the leak and then placed booms to contain the leak. A hazmat response team was dispatched to remediate surface waters and 120 cubic yards of contaminated soil. The remediation was completed on 4/23/13. The trap was isolated for inspection and repairs prior to restarting the line segment. The trap door closure mechanism was subsequently replaced with a different type of closure mechanism and returned to service. Metallurgical analysis identified the o-ring fractured due to tensile overstress from being twisted and pinched at two locations, including the eventual failure origin. The o-ring may have been twisted and pinched during the installation or closure of the door, however, based on the metallurgical analysis and subsequent analysis, we could not identify when and how the o-ring became twisted and pinched.
Detailed record list
Report Received Date
2013-05-01 00:00:00
Iyear
2013
Report Number
20130156
Supplemental Number
18537
Report Type
Supplemental Final
Operator Id
Name
Enterprise Products Operating Llc
Operator Street Address
1100 Louisiana Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2013-04-02 10:03:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
100
Recovered Bbls
35
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2013-04-02 10:03:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-04-02 10:03:00
Restart Datetime
2013-04-03 20:34:00
On Site Datetime
2013-04-02 10:03:00
Nrc Rpt Datetime
2013-04-02 11:30:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
El Dorado - Coffeyville Loop
Segment Name
Lid 824
Onshore State Abbreviation
Ks
Onshore Postal Code
67337
Onshore City Name
Coffeyville
Onshore County Name
Montgomery
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Other
Incident Area Details
Pig Trap Enclosure
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Scraper/pig Trap
Material Involved
Material Other Than Carbon Steel
Material Details
Rubber
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
12000
Est Cost Prop Damage
0
Est Cost Emergency
35000
Est Cost Environmental
232000
Est Cost Other
4000
Est Cost Other Details
Metallurgical Analysis
Prpty
283000
Accident Psig
1370
Mop Psig
1383
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
There were no scada alarms or plm alarms to indicate to the controller that a leak had occurred. A fatigue invesigation concluded the controller's fatigue level was within the predefined tolerance levels.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Metallurgical Analysis Identified The O-Ring Fractured Due To Tensile Overstress From Being Twisted And Pinched At Two Locations, Including The Eventual Failure Origin. The O-Ring May Have Been Twisted And Pinched During The Installation Or Closure Of The Door, However, Based On The Metallurgical Analysis And Subsequent Analysis, We Could Not Identify When And How The O-Ring Became Twisted And Pinched.
Related Other Ind
Yes
Operation Related Details
The O-Ring Fractured Due To Tensile Overstress From Being Twisted And Pinched At Two Locations, Including The Eventual Failure Origin.
Category Type
Routine Maintenance
Operator Qualification Ind
No
Preparer Name
N*** T*****
Preparer Title
Pipeline Compliance Engineer
Preparer Email
N*******@e****.com
Preparer Telephone
713-381-2493
Prepared Date
2013-09-11 00:00:00
Authorizer Name
N*** T*****
Authorizer Telephone
713-381-2493
Authorizer Title
Pipeline Compliance Engineer
Authorizer Email
N*******@e****.com
Narrative
During a routine station check at coffeyville station, a pipeline technician identified a leak from the coffeyville loop pig trap. The technician immediately notified pipeline control to shut down the pump. The technician proceeded to isolate the trap to stop the leak and then placed booms to contain the leak. A hazmat response team was dispatched to remediate surface waters and 120 cubic yards of contaminated soil. The remediation was completed on 4/23/13. The trap was isolated for inspection and repairs prior to restarting the line segment. The trap door closure mechanism was subsequently replaced with a different type of closure mechanism and returned to service. Metallurgical analysis identified the o-ring fractured due to tensile overstress from being twisted and pinched at two locations, including the eventual failure origin. The o-ring may have been twisted and pinched during the installation or closure of the door, however, based on the metallurgical analysis and subsequent analysis, we could not identify when and how the o-ring became twisted and pinched.
Report Received Date 2013-05-01 00:00:00
Iyear 2013
Report Number 20130156
Supplemental Number 18537
Report Type Supplemental Final
Operator Id 31618 PHMSA Enforcement
Name Enterprise Products Operating Llc
Operator Street Address 1100 Louisiana Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2013-04-02 10:03:00
Location Latitude 37.052548 Google Maps OpenStreetMap
Location Longitude -95.612086 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 100
Recovered Bbls 35
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2013-04-02 10:03:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-04-02 10:03:00
Restart Datetime 2013-04-03 20:34:00
On Site Datetime 2013-04-02 10:03:00
Nrc Rpt Datetime 2013-04-02 11:30:00
Nrc Rpt Num 1042724 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name El Dorado - Coffeyville Loop
Segment Name Lid 824
Onshore State Abbreviation Ks
Onshore Postal Code 67337
Onshore City Name Coffeyville
Onshore County Name Montgomery
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Other
Incident Area Details Pig Trap Enclosure
Crossing No
Pipe Facility Type Interstate
Item Involved Scraper/pig Trap
Material Involved Material Other Than Carbon Steel
Material Details Rubber
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 12000
Est Cost Prop Damage 0
Est Cost Emergency 35000
Est Cost Environmental 232000
Est Cost Other 4000
Est Cost Other Details Metallurgical Analysis
Prpty 283000
Accident Psig 1370
Mop Psig 1383
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details There were no scada alarms or plm alarms to indicate to the controller that a leak had occurred. A fatigue invesigation concluded the controller's fatigue level was within the predefined tolerance levels.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Metallurgical Analysis Identified The O-Ring Fractured Due To Tensile Overstress From Being Twisted And Pinched At Two Locations, Including The Eventual Failure Origin. The O-Ring May Have Been Twisted And Pinched During The Installation Or Closure Of The Door, However, Based On The Metallurgical Analysis And Subsequent Analysis, We Could Not Identify When And How The O-Ring Became Twisted And Pinched.
Related Other Ind Yes
Operation Related Details The O-Ring Fractured Due To Tensile Overstress From Being Twisted And Pinched At Two Locations, Including The Eventual Failure Origin.
Category Type Routine Maintenance
Operator Qualification Ind No
Preparer Name N*** T*****
Preparer Title Pipeline Compliance Engineer
Preparer Email N*******@e****.com
Preparer Telephone 713-381-2493
Prepared Date 2013-09-11 00:00:00
Authorizer Name N*** T*****
Authorizer Telephone 713-381-2493
Authorizer Title Pipeline Compliance Engineer
Authorizer Email N*******@e****.com
Narrative During a routine station check at coffeyville station, a pipeline technician identified a leak from the coffeyville loop pig trap. The technician immediately notified pipeline control to shut down the pump. The technician proceeded to isolate the trap to stop the leak and then placed booms to contain the leak. A hazmat response team was dispatched to remediate surface waters and 120 cubic yards of contaminated soil. The remediation was completed on 4/23/13. The trap was isolated for inspection and repairs prior to restarting the line segment. The trap door closure mechanism was subsequently replaced with a different type of closure mechanism and returned to service. Metallurgical analysis identified the o-ring fractured due to tensile overstress from being twisted and pinched at two locations, including the eventual failure origin. The o-ring may have been twisted and pinched during the installation or closure of the door, however, based on the metallurgical analysis and subsequent analysis, we could not identify when and how the o-ring became twisted and pinched.

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