HL incident on 2013-04-03 — PA

Operator
Buckeye Partners, Lp
Cause
Other Accident Cause
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$35,000
Incident datetime
2013-04-03 22:00
Report number
Location
PA
Narrative
The ds304ws line was being pressurized to test a recently installed b-sleeve. (see report number 20130143-18456) during pressurization a pinhole leak was detected by onsite personnel. Product was weeping from the pinhole. Less than 1 gallon was released. No product reached the ground. The section of pipe was replaced. The removed section of pipe has been sent to a laboratory for analysis updated: metallurgical analysis for this release site was performed in conjunction with the analysis discussed in report number (2013143-18456) as this release was identified while pressurizing the line after installation of a temporary repair associated with release discussed in report number 2013143-18456. The analysis on what was called "the second leak location" stated the following: "the second leak location could not be located during laboratory analysis, and no further through wall defects were identified during the analysis." observations from the analysis included the following: there was external corrosion, in the form of minor pitting, on all pipe surfaces. There was no evidence that either external or internal corrosion contributed to the leak. There was no evidence of in-service (fatigue) growth. Examination of metallographic cross-sections indicated a ferrite-pearlite microstructure in the base pipe material, typical of this grade and vintage of steel. Chemical analysis indicated the composition of the line pipe steel meets the specifications required by apu 5lx at the time of manufacture.
Detailed record list
Report Received Date
2013-04-26 00:00:00
Iyear
2013
Report Number
20130150
Supplemental Number
18665
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
Five Tek Park
Operator City Name
Breinigsville
Operator State Abbreviation
PA
Operator Postal Code
18031
Local Datetime
2013-04-03 22:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.01
Recovered Bbls
0.01
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2013-04-03 22:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
On Site Datetime
2013-04-03 22:00:00
Nrc Rpt Datetime
2013-04-04 12:40:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Pipe Fac Name
Toledo To Woodhaven
Segment Name
Ds304ws
Onshore State Abbreviation
Mi
Onshore Postal Code
48182
Onshore City Name
Temperance
Onshore County Name
Monroe
Designated Location
Milepost/valve Station
Designated Name
42618
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.25
Pipe Smys
60000
Pipe Specification
X60
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Youngstown Mfg
Pipe Coating Type
Coal Tar
Manufactured Year
1967
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
35000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
16000
Est Cost Other Details
Estimated Costs For Analysis Of Pipe By Contractor
Prpty
51000
Accident Psig
650
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
105600
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was too small to be detected by leak detection systems or by the controller
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Other Accident Cause
Cause Details
Unknown
Other Type
Unknown
Unknown Subtype
Investigation Complete, Cause Of Accident Unknown
Preparer Name
H*** S******
Preparer Title
Sr. Compliance Specialist
Preparer Email
H*******@b******.com
Preparer Telephone
610-904-4916
Prepared Date
2013-10-25 00:00:00
Authorizer Name
J*** R*******
Authorizer Telephone
610-904-4185
Authorizer Title
Compliance Manager
Authorizer Email
J********@b******.com
Narrative
The ds304ws line was being pressurized to test a recently installed b-sleeve. (see report number 20130143-18456) during pressurization a pinhole leak was detected by onsite personnel. Product was weeping from the pinhole. Less than 1 gallon was released. No product reached the ground. The section of pipe was replaced. The removed section of pipe has been sent to a laboratory for analysis updated: metallurgical analysis for this release site was performed in conjunction with the analysis discussed in report number (2013143-18456) as this release was identified while pressurizing the line after installation of a temporary repair associated with release discussed in report number 2013143-18456. The analysis on what was called "the second leak location" stated the following: "the second leak location could not be located during laboratory analysis, and no further through wall defects were identified during the analysis." observations from the analysis included the following: there was external corrosion, in the form of minor pitting, on all pipe surfaces. There was no evidence that either external or internal corrosion contributed to the leak. There was no evidence of in-service (fatigue) growth. Examination of metallographic cross-sections indicated a ferrite-pearlite microstructure in the base pipe material, typical of this grade and vintage of steel. Chemical analysis indicated the composition of the line pipe steel meets the specifications required by apu 5lx at the time of manufacture.
Report Received Date 2013-04-26 00:00:00
Iyear 2013
Report Number 20130150
Supplemental Number 18665
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address Five Tek Park
Operator City Name Breinigsville
Operator State Abbreviation PA
Operator Postal Code 18031
Local Datetime 2013-04-03 22:00:00
Location Latitude 41.752979 Google Maps OpenStreetMap
Location Longitude -83.551501 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.01
Recovered Bbls 0.01
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2013-04-03 22:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
On Site Datetime 2013-04-03 22:00:00
Nrc Rpt Datetime 2013-04-04 12:40:00
Nrc Rpt Num 1042935 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Pipe Fac Name Toledo To Woodhaven
Segment Name Ds304ws
Onshore State Abbreviation Mi
Onshore Postal Code 48182
Onshore City Name Temperance
Onshore County Name Monroe
Designated Location Milepost/valve Station
Designated Name 42618
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.25
Pipe Smys 60000
Pipe Specification X60
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Youngstown Mfg
Pipe Coating Type Coal Tar
Manufactured Year 1967
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 35000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 16000
Est Cost Other Details Estimated Costs For Analysis Of Pipe By Contractor
Prpty 51000
Accident Psig 650
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 105600
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was too small to be detected by leak detection systems or by the controller
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Other Accident Cause
Cause Details Unknown
Other Type Unknown
Unknown Subtype Investigation Complete, Cause Of Accident Unknown
Preparer Name H*** S******
Preparer Title Sr. Compliance Specialist
Preparer Email H*******@b******.com
Preparer Telephone 610-904-4916
Prepared Date 2013-10-25 00:00:00
Authorizer Name J*** R*******
Authorizer Telephone 610-904-4185
Authorizer Title Compliance Manager
Authorizer Email J********@b******.com
Narrative The ds304ws line was being pressurized to test a recently installed b-sleeve. (see report number 20130143-18456) during pressurization a pinhole leak was detected by onsite personnel. Product was weeping from the pinhole. Less than 1 gallon was released. No product reached the ground. The section of pipe was replaced. The removed section of pipe has been sent to a laboratory for analysis updated: metallurgical analysis for this release site was performed in conjunction with the analysis discussed in report number (2013143-18456) as this release was identified while pressurizing the line after installation of a temporary repair associated with release discussed in report number 2013143-18456. The analysis on what was called "the second leak location" stated the following: "the second leak location could not be located during laboratory analysis, and no further through wall defects were identified during the analysis." observations from the analysis included the following: there was external corrosion, in the form of minor pitting, on all pipe surfaces. There was no evidence that either external or internal corrosion contributed to the leak. There was no evidence of in-service (fatigue) growth. Examination of metallographic cross-sections indicated a ferrite-pearlite microstructure in the base pipe material, typical of this grade and vintage of steel. Chemical analysis indicated the composition of the line pipe steel meets the specifications required by apu 5lx at the time of manufacture.

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