HL incident on 2013-04-01 — PA

Operator
Buckeye Partners, Lp
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$63,604
Incident datetime
2013-04-01 17:25
Report number
Location
PA
Narrative
On monday april 1, 2013 at approximately 17:25 a 3rd party reported to local maintenance that an odor and dead vegetation were detected in an inactive farm field in temperance mi. Local buckeye maintenance personnel were immediately dispatched to investigate the report and the three pipelines in the area were shut down and static pressures monitored by the control center. Upon confirmation of the release, all procedural and required notifications were made. Excavation efforts located the source of the release and a temporary b-sleeve was installed. During pressure testing an additional release on the same pipe joint was discovered. Permanent repairs were made that included the cut out and installation of a 97' foot section of pipe. Total release volume is estimated at 2.39 bbls of jet fuel. Remediation efforts are ongoing at this time, pending the result of soil analysis. Metallurgical analysis is being conducted by a third party laboratory. Update 08/15/2013 an oxide embedded defect in the long seam weld was detected as by result of metallurgical analysis. The through-wall defect at the first leak location was approximately 1/2 long on the od, and appeared as an axially aligned crack-like defect. Weld defects of this type may survive and hydrotests for several years or decades before stresses or cyclic stresses work the oxides free and they lead to a leak. The second leak location could not be located during laboratory analysis and no further through wall defects were identified during the analysis update 8/18/2016 the remediation of the affected area resulted in approximately 1,575 tons of soil removed for remediation, of which, an estimated 275 tons were determined to be contaminated. The depth of cover at the affected location was 66 inches.
Detailed record list
Report Received Date
2013-04-23 00:00:00
Iyear
2013
Report Number
20130143
Supplemental Number
21611
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
Five Tek Park
Operator City Name
Breinigsville
Operator State Abbreviation
PA
Operator Postal Code
18031
Local Datetime
2013-04-01 17:25:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
2.39
Recovered Bbls
1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Other Pipeline Operator
Incident Identified Datetime
2013-04-01 17:25:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-04-01 17:49:00
Restart Datetime
2013-04-06 23:00:00
On Site Datetime
2013-04-01 18:30:00
Nrc Rpt Datetime
2013-04-01 22:39:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Toledo To Woodhaven
Segment Name
Ds304ws
Onshore State Abbreviation
Mi
Onshore Postal Code
48182
Onshore City Name
Temperance
Onshore County Name
Monroe
Designated Location
Milepost/valve Station
Designated Name
42696
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
66
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.25
Pipe Smys
60000
Pipe Specification
X60
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Youngstown Mfg
Pipe Coating Type
Coal Tar
Installation Year
1967
Manufactured Year
1967
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
63604
Est Cost Emergency
38090
Est Cost Environmental
223715
Est Cost Other
0
Prpty
325409
Accident Psig
815
Mop Psig
950
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
105600
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was too small to be detectable by leak detection systems or by the controller
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Mechanical Stress
Yes
Additional Crack Ind
Yes
Collected Data Ind
Yes
Axial Recent Year
2011
Other Recent Year
2009
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2003
Hydrtst Most Rcnt Pressure
1195
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
G***** G*****
Preparer Title
Compliance Specialist
Preparer Email
G******@b******.com
Preparer Telephone
412-299-7011
Preparer Fax
412-264-1433
Prepared Date
2016-08-18 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On monday april 1, 2013 at approximately 17:25 a 3rd party reported to local maintenance that an odor and dead vegetation were detected in an inactive farm field in temperance mi. Local buckeye maintenance personnel were immediately dispatched to investigate the report and the three pipelines in the area were shut down and static pressures monitored by the control center. Upon confirmation of the release, all procedural and required notifications were made. Excavation efforts located the source of the release and a temporary b-sleeve was installed. During pressure testing an additional release on the same pipe joint was discovered. Permanent repairs were made that included the cut out and installation of a 97' foot section of pipe. Total release volume is estimated at 2.39 bbls of jet fuel. Remediation efforts are ongoing at this time, pending the result of soil analysis. Metallurgical analysis is being conducted by a third party laboratory. Update 08/15/2013 an oxide embedded defect in the long seam weld was detected as by result of metallurgical analysis. The through-wall defect at the first leak location was approximately 1/2 long on the od, and appeared as an axially aligned crack-like defect. Weld defects of this type may survive and hydrotests for several years or decades before stresses or cyclic stresses work the oxides free and they lead to a leak. The second leak location could not be located during laboratory analysis and no further through wall defects were identified during the analysis update 8/18/2016 the remediation of the affected area resulted in approximately 1,575 tons of soil removed for remediation, of which, an estimated 275 tons were determined to be contaminated. The depth of cover at the affected location was 66 inches.
Report Received Date 2013-04-23 00:00:00
Iyear 2013
Report Number 20130143
Supplemental Number 21611
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address Five Tek Park
Operator City Name Breinigsville
Operator State Abbreviation PA
Operator Postal Code 18031
Local Datetime 2013-04-01 17:25:00
Location Latitude 41.752979 Google Maps OpenStreetMap
Location Longitude -83.551501 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 2.39
Recovered Bbls 1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Other Pipeline Operator
Incident Identified Datetime 2013-04-01 17:25:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-04-01 17:49:00
Restart Datetime 2013-04-06 23:00:00
On Site Datetime 2013-04-01 18:30:00
Nrc Rpt Datetime 2013-04-01 22:39:00
Nrc Rpt Num 1042693 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Toledo To Woodhaven
Segment Name Ds304ws
Onshore State Abbreviation Mi
Onshore Postal Code 48182
Onshore City Name Temperance
Onshore County Name Monroe
Designated Location Milepost/valve Station
Designated Name 42696
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 66
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.25
Pipe Smys 60000
Pipe Specification X60
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Youngstown Mfg
Pipe Coating Type Coal Tar
Installation Year 1967
Manufactured Year 1967
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 63604
Est Cost Emergency 38090
Est Cost Environmental 223715
Est Cost Other 0
Prpty 325409
Accident Psig 815
Mop Psig 950
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 105600
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was too small to be detectable by leak detection systems or by the controller
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Mechanical Stress Yes
Additional Crack Ind Yes
Collected Data Ind Yes
Axial Recent Year 2011
Other Recent Year 2009
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2003
Hydrtst Most Rcnt Pressure 1195
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name G***** G*****
Preparer Title Compliance Specialist
Preparer Email G******@b******.com
Preparer Telephone 412-299-7011
Preparer Fax 412-264-1433
Prepared Date 2016-08-18 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On monday april 1, 2013 at approximately 17:25 a 3rd party reported to local maintenance that an odor and dead vegetation were detected in an inactive farm field in temperance mi. Local buckeye maintenance personnel were immediately dispatched to investigate the report and the three pipelines in the area were shut down and static pressures monitored by the control center. Upon confirmation of the release, all procedural and required notifications were made. Excavation efforts located the source of the release and a temporary b-sleeve was installed. During pressure testing an additional release on the same pipe joint was discovered. Permanent repairs were made that included the cut out and installation of a 97' foot section of pipe. Total release volume is estimated at 2.39 bbls of jet fuel. Remediation efforts are ongoing at this time, pending the result of soil analysis. Metallurgical analysis is being conducted by a third party laboratory. Update 08/15/2013 an oxide embedded defect in the long seam weld was detected as by result of metallurgical analysis. The through-wall defect at the first leak location was approximately 1/2 long on the od, and appeared as an axially aligned crack-like defect. Weld defects of this type may survive and hydrotests for several years or decades before stresses or cyclic stresses work the oxides free and they lead to a leak. The second leak location could not be located during laboratory analysis and no further through wall defects were identified during the analysis update 8/18/2016 the remediation of the affected area resulted in approximately 1,575 tons of soil removed for remediation, of which, an estimated 275 tons were determined to be contaminated. The depth of cover at the affected location was 66 inches.

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