HL incident on 2013-03-20 — TX

Operator
Sunoco Pipeline L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$500
Incident datetime
2013-03-20 06:30
Report number
Location
TX
Narrative
Sunoco operating personnel discovered the release at 06:30 on 3/20/2013. The line segment was shut down and isolated. The original spill estimate was 20-30 barrels. Emergency response and cleanup efforts began after discovery. At 10:54 cst the spill estimate was revised to 300 barrels out with 160 barrels recovered. This change resulted in a determination that the $50k telephonic reporting criteria was going to be met. Once this telephonic reporting had been discovered, telephonic reporting was made to the nrc at 11:53 cst. The release was determined to be originating from a 1" nipple which had broken on a sample loop. Metallurgical analysis of the nipple indicates that the failure was a result of fatigue propagated cracking due to vibrational stresses. Sunoco has since changed the operation of the delivery which eliminated the vibration and the need for the nipple. The nipple was removed and replaced with a plug.
Detailed record list
Report Received Date
2013-04-16 00:00:00
Iyear
2013
Report Number
20130134
Supplemental Number
19297
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2013-03-20 06:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
300
Recovered Bbls
160
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2013-03-20 06:30:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2013-03-20 06:30:00
Restart Datetime
2013-03-29 18:30:00
On Site Datetime
2013-03-20 06:30:00
Nrc Rpt Datetime
2013-03-20 11:53:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Corsicana Tank Farm
Segment Name
Wortham 20" Inbound Meter Setting
Onshore State Abbreviation
Tx
Onshore Postal Code
75110
Onshore City Name
Corsicana
Onshore County Name
Navarro
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
1" Nipple On Sampling System
Installation Year
2006
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
12530
Est Cost Prop Damage
500
Est Cost Emergency
5000
Est Cost Environmental
115077
Est Cost Other
0
Prpty
133107
Accident Psig
60
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
No
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Vibration Ind
Yes
Preparer Name
K****** D**** B***
Preparer Title
Dot Compliance Supervisor
Preparer Email
K*****@s**************.com
Preparer Telephone
281-637-6497
Preparer Fax
281-637-6425
Prepared Date
2014-04-22 00:00:00
Authorizer Name
K****** D**** B***
Authorizer Telephone
281-637-6497
Authorizer Title
Dot Compliance Supervisor
Authorizer Email
K*****@s**************.com
Narrative
Sunoco operating personnel discovered the release at 06:30 on 3/20/2013. The line segment was shut down and isolated. The original spill estimate was 20-30 barrels. Emergency response and cleanup efforts began after discovery. At 10:54 cst the spill estimate was revised to 300 barrels out with 160 barrels recovered. This change resulted in a determination that the $50k telephonic reporting criteria was going to be met. Once this telephonic reporting had been discovered, telephonic reporting was made to the nrc at 11:53 cst. The release was determined to be originating from a 1" nipple which had broken on a sample loop. Metallurgical analysis of the nipple indicates that the failure was a result of fatigue propagated cracking due to vibrational stresses. Sunoco has since changed the operation of the delivery which eliminated the vibration and the need for the nipple. The nipple was removed and replaced with a plug.
Report Received Date 2013-04-16 00:00:00
Iyear 2013
Report Number 20130134
Supplemental Number 19297
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2013-03-20 06:30:00
Location Latitude 32.0711 Google Maps OpenStreetMap
Location Longitude -96.47409 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 300
Recovered Bbls 160
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2013-03-20 06:30:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2013-03-20 06:30:00
Restart Datetime 2013-03-29 18:30:00
On Site Datetime 2013-03-20 06:30:00
Nrc Rpt Datetime 2013-03-20 11:53:00
Nrc Rpt Num 1041623 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Corsicana Tank Farm
Segment Name Wortham 20" Inbound Meter Setting
Onshore State Abbreviation Tx
Onshore Postal Code 75110
Onshore City Name Corsicana
Onshore County Name Navarro
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details 1" Nipple On Sampling System
Installation Year 2006
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 12530
Est Cost Prop Damage 500
Est Cost Emergency 5000
Est Cost Environmental 115077
Est Cost Other 0
Prpty 133107
Accident Psig 60
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind No
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Vibration Ind Yes
Preparer Name K****** D**** B***
Preparer Title Dot Compliance Supervisor
Preparer Email K*****@s**************.com
Preparer Telephone 281-637-6497
Preparer Fax 281-637-6425
Prepared Date 2014-04-22 00:00:00
Authorizer Name K****** D**** B***
Authorizer Telephone 281-637-6497
Authorizer Title Dot Compliance Supervisor
Authorizer Email K*****@s**************.com
Narrative Sunoco operating personnel discovered the release at 06:30 on 3/20/2013. The line segment was shut down and isolated. The original spill estimate was 20-30 barrels. Emergency response and cleanup efforts began after discovery. At 10:54 cst the spill estimate was revised to 300 barrels out with 160 barrels recovered. This change resulted in a determination that the $50k telephonic reporting criteria was going to be met. Once this telephonic reporting had been discovered, telephonic reporting was made to the nrc at 11:53 cst. The release was determined to be originating from a 1" nipple which had broken on a sample loop. Metallurgical analysis of the nipple indicates that the failure was a result of fatigue propagated cracking due to vibrational stresses. Sunoco has since changed the operation of the delivery which eliminated the vibration and the need for the nipple. The nipple was removed and replaced with a plug.

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